Restoration Finished?

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This weekend was the last weekend at Mustang Maniac before the Birmingham NEC Classic Car Show. There was lots of tiny little jobs to do and tweak but priorities have to be played. Yogi was getting parts ordered up for me that I would need to fit the cards so I could get them from the stores. On my return I was given my instructions on how to fit them. The door cards cover the inner workings of the door and finish the interior, they are a notorious pain in the butt to fit and look good. Although my interior is a Pony spec I didn’t like the Pony door cards. So Adam ordered mine up as a special order for what I wanted. Hopefully just something very subtle different to the standard ones you see out there. The cards a dry fitted to the door to see where the mechanisms need to come through. This was fairly simple as I just got a little dirty dust and put it on the tops of the mechanism. This left a mark on the white underside so I knew exactly where to punch the holes out. John came up trumps with a set of punches to cut the holes, that way the holes are clean and shouldn’t run. The little clips on the back of these door cards slot into cut outs in the card itself, and the metal legs press into the metal of the door frame. Simple so it sounds, but the reality is every clip (around thirty in total) has to be aligned to the holes and pressed in until it snaps into place. Press in the wrong place and may damage the cards. There is a wax sheet that is held in place same principle as the rear quarters were. On top of that was two springs, these keep the door car pressed against the door handles to avoid any bow or sag in the card. The handles for the door opening and the window winders are a single screw secure. The arm rest comes in two parts; the chrome base and the coloured arm pad on top of that which in turn is held in place with two screws underneath.

The cards in place.

At his point Paul who originally sprayed my car came back to “Mop” the paint work, “Glaze” it and then a final “Wax”. This was a professional detail going on here now and was being made to look her best for the show. The rubber parts were masked over as was the vent to avoid any debris going down there.

The process was the roof, trunk, hood, then the sides. The was repeated for the glaze and the waxing.

After each process had been done I just stood there in disbelief looking at how good it was. Paul took great delight in telling me “Don’t worry, it will get better”. OMG was he right. the depth of gloss on this car staggering. Paul said he doesn’t often get to shine them up after he has painted them as the customer takes them away and that’s it. So after one year Paul is back finishing his beautiful work of art he has created for me.

Glaze going on.

Then the last step was the wax to be hand applied and ;eft for twenty minutes and hand buffed off.

I can’t begin to tell you just how delighted I am with the paint and finish. The reflection in the poor light and rain in a workshop is still nothing short of incredible. Now I know how much time and effort these Concours cars are prepped. Paul spent four hours doing my car, and that’s a professional detailing.

Paul (a different Paul this time) was down during the week and said he would kindly fit the badges up for me. These take a little time to get right and in the correct places. Why? Because these were going to be stuck in place and no holes drilled in the fenders to take the clips on the back of the badges. The process involved in a lot of measuring and patience. Due to the timescales involved I wouldn’t have had time to do it all on Saturday. So a big Thank You to Paul & Yogi on their help.

The messy part got saved until later which was the wheels. The “Raised White Lettering” is coated in a blue protective film which needs to be cleaned off. Yogi gave me a pot of his road film cleaner (the last he had) and told be to just rub it till the protective film starts to come of. Plenty of elbow grease later the results are awesome. The before during and after pics. Before you say the wheels don’t look shiny – I know, they have a coating of Gibbs Brand Lubricant on them to protect from any moisture. They will be buffed up at the show.

The tyres were then treated to some tyre dressing to give them back that nice new look, what am I on about?  They are new!

1966 Ford Mustang Restoration is FINISHED!

How long has it taken (time wise so far) from purchase to restoration completion?

4 years 1 months 21 days
or 49 months 21 days
or 216 weeks 0 days
or 1512 days

I could work it out as man hours (I hate to think just how many, but at least a couple of thousand hours), perhaps I will work it out one day. I have spent at least one full day a weekend on the car and sometimes the other day too, cleaning, prepping, painting, making the bits for the car etc. I even spent hours in the shed after work in the summer months, working into the darkness preparing bits that would be needed for fitting to the car.

That was the all main jobs done, so technically that that’s the restoration finished. But there are some small things I need to do still, technically it’s ready for MOT all important road worthy test, then the full road testing for final set ups. I expect there will be the odd problem running in and settling down after sixteen years of nothing, such as carb, timing, first few quick oil changes, antifreeze etc. Then it will be onto the full Registration and her UK plates to be fitted.

Speaking of number plates – I pretty much think this says it all, they say a picture speaks a thousand words. These plates have been made specially for the Car Show as Mustang Maniac and LAR will be transporting my car to the show for me. Thanks to Lance for the great looking plates.

I owe a huge debt of thanks to all the guys at Mustang Maniac and the associated people who helped me with my project.

Adam – Inspiration, mentor, Owner, restorer, mechanic, body work, fitter, parts, advice, storage, help, banter, forum and everything else in between. Without whom none of this would have been possible.

Yogi – Inspiration, mechanic, panel beater, body work, fitter, paint sprayer, advice, help, banter, forum and giving me the nick name “Sat Nav” . Thanks Mate!!

John – Mechanic, bodywork, advice, help, banter, cooking great stews in the depth of winter.

Terry – Mechanic, panel beater, body work, fitter, paint sprayer, advice, help, banter.

Paul the Paint – Paint sprayer, body work, fitter, advice, help, banter.

Chris – Advice, fitter, banter, help, forum, Jaffa cakes and goodies.

(BT) Paul – Mechanic, fitter, advice, banter, help, forum, cakes and goodies.

Lance (OCD) – Advice, printing requirements, help, banter, keep an eye out for my OCD, forum, cakes and goodies.

Sam – Helping hand and banter.

As you can see there are a couple of common themes going on here, the first is “help”; whenever I have a question I am not just answered, but shown as well. The guys time and patience spent with me as well as my sometimes (what must seem like) daft questions goes way above their call of duty.

The second is “banter”; the non stop ribbing for who ever is the chosen poor soul at the time makes it just a fun place to be and work in. The guys are all just brilliant and such a pleasure to work with and long may it continue. 🙂 On my  next car????

Then of course there is my Wife who bought the car for me in the first place. For four years she has put up with me working on the car away from home, working on the car at home. Writing about my car on the blog. Buying things for the car using my new best friend, Mr Credit Card. She has supported me, shouted at me for cleaning parts on the kitchen table, had frothy fit when I was spraying parts in the utility room (it was in the winter and needed to be warm). Put up with me storing parts in the house ready to go down the workshops next morning. Through it all she has supported me regardless, and I couldn’t have asked for anything more. Well, maybe a 1969 fastback for my next milestone birthday perhaps? 🙂 My “hobby” you started me on has turned into a way of life now.

Thank you Darling I honestly appreciate it.

I would like to point out that is not the end of the blog though – oh no!

There will be many more posts to come and there will be pictures of the other little jobs that need doing. So you see, it’s still going to be business as usual for me, maybe just not as often being posted each week.

I will of course take some photos of the car at the NEC Show this coming weekend with the car in its completed state, that way you can see the full effect, as indeed will I for the first time. I really hope to see you there, if you are there at the show, please come and say hello.

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Let’s Be Seated

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This week I was expecting a call to say my seats had arrived at Mustang Maniac for me. I didn’t get any email from Adam to give me a hint. The trip there was wondering what I was going to do for the day. I arrived to find carnage in the yard, the guys were moving stuff around and an old ’67 fastback was about to be scrapped, cars were all over the place and lorries littered the yard, just for the day mind you. Adam looked like he needed another pair of hands so I got to work and helped out where I could. After the work was done and time out was called for a cup of tea, Adam said I have a surprise for you.

We eventually went to his small storage area where he had carefully stacked my seats. Yep, my seats were back at long last from Trevor the trimmers. My smile fixed to my face as we transported them to the main workshop. Adam moved the car for me from the storage shop to the main workshop to make it easier to fit the seats. We laid them out in order to see what we had and what we needed. Adam picked them up late Saturday night and waited for them to be finished for me.

We needed all the hardware like the fixings and trims. All my old parts were damaged or just not good enough for the seats now. The seats have been fitted to a superb level and look amazing. The “Pony Interior” colour scheme is blue and white. I had to have the door cards custom-made as I didn’t want the matching padded “Pony” interior ones. These are bulky and have a habit of cracking and tearing by the handle of the door.  The standard door cards look cleaner and the door handles are attached better to the frame of the door. This was a sneak peek of the colour back in April this year when Adam took delivery of the door cards with the chrome trim. The seats I had  when I got the car seemed to have been changed a number of times, but things suggest that the trim level in the car was Pony style in the first place.

The reason for the delay was the rear seats don’t have a foam kit you can buy to replace the old knackered ones I had. That meant the rear seats had to be made up from scratch using new materials that looked and felt right behind the trims. I’m glad I went to the effort to restore the seats frames and springs properly now.

This was the old seat trims and seat frames I started work on back in April of this year.

The new seats and extremely high level of finishing.

We started with the rear seats as they are pretty much done and just need fitting straight into the car. The seat backs drop onto two brackets at the top and secured with two bolts at the bottom via the brackets. The rear seats base pushed under the seat backs and just clipped into place on the floor, the top holding the bottom down firmly in place. Adam had to check the seats out to make sure all was OK of course, he beat me into the seats “as I went to get them”, that was a few funny moments scrambling to see who would get to sit in the seats first. The trouble was the Adam had declared the race was on as he was halfway in the car as he announced it. Was I bothered? Not at all. The reason is simply because I certainly won’t be the first to drive it either when she is “finished”. I want the guys at MM to drive it and set it up how it should be, and iron a few teething issues (if any) out first.

Here is the pic of a happy winner of the impromptu game of Mustang musical chairs!

The fronts were going to be harder to complete and I was a little nervous about this bit, as I will explain in a bit. The seats had to be put together first before fitting into the car obviously. The first step was the often missing washers on the hinge pins.

The back of the seats are adjusted by a single bolts that presses onto the rear frame. Both the bolt and the protecting plate needed to be pierced into the vinyl trim. This was the bit that worried me, cutting holes in new material.

Adam has a right-angled tool to help find the screw holes so you don’t have to keep making holes in the material. The next part was to mark out where the clips go into the frame of the seat back using this simple little tool. The locating hole was made, then a small sharp punch was used to make a neat cut in the material for the clips to go into.

The seats were put together and the hinges were levered together to make them fit into the seat back holes. An “R” clip is used to go through the hole to hold the hinges together. Chris was on hand to help out now which was a great help. The outside edges of the seats have a chrome trim which screws into the material and also needed some very careful marking out. The inner hinge has a basic plastic cover to hide the inner and smaller hinge and the “R” pins.

The seat rails are held in place by two bolts each end of the track and the corresponding frame holes. To make the lever work so you can move the seat on the tracks, there is a metal rod that clips into each side of the rails and is adjusted by turning the quite neat box section on the thread to equalise the lever adjustment.

To get into the back of the car the seats just fold forward, these hinges are also angled so that the seats fold away towards the centre of the car to give more room which is a nice touch. The backs of the seat are card covered with the same material, the clips are slipped into the card cut outs and then pressed into the corresponding holes on the seat back frame. Due to the thickness of the material the corners at the top were quite difficult to press into the frame. You must be careful to press the clips here or the clips will puncture the material and ruin it. I am not a fan of this idea, but it last for fifty years so far, so it can’t be that bad.

With the seat now assembled it was a case of dropping the seats into the four holes in the seat bases. The carpet had been carefully cut earlier into the seat bases to make the appropriate hole for the rail studs. The seats were held in place by four cupped screws under the car tightened through the floor pan.

The finished effect (I think) is staggering. The finish is better than I was expecting it to be and the seats look right in the car with the colour scheme. Well I think they do anyway, but then again – I am biased! The door cards will be put on after the road tests have been done, in order to make sure there are no rattles of adjusting that need to be fixed inside the doors.

Next week There are more jobs to be done yes, handles, drip rails, side sill covers, fuel tank bolted down, wire tidy in the trunk etc. But for now I am a super happy well chuffed bloke.

Thanks to Adam who had taken time out to wait for the seats to be completed and bring them back for me. Thanks to Chris for the extra pair of hands rebuilding the seats, his bad jokes and keeping the drinks flowing.

Thanks guys. 😀

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