Freshen Up

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This will be a short(ish) post as I spend a whole day busy but not seeming to get very far. Saturday arrived and I arrived at Mustang Maniac to an eerie quietness. As Adam is cruising the Route 66 on holiday at the moment not much was happening at the offices obviously. I unloaded my car and took the refurbished bits and tools down to the work shop. The c4 transmission gearbox was still there leaking transmission fluid like it had been shot. The task for the day was to clean it up, degrease it and spray it to match the back section of the gearbox. John was on hand to sort out the heating for me in the workshop to get the ambient temperature up in order to allow me to spray. I managed to clean up the outside, dry it all off and mask up the areas not requiring any spray.

As this was aluminium I needed to use some Self Etch Primer to hold the paint to the casing. I gave the case a not to heavy a coating and allowed it to dry. Drying didn’t take long considering there was a fuel powered heater that looked like the back-end of the Batmobile when it fires up and the heat is pretty instant when it hits you.

A slipped on the back-end of the gearbox to the primer in the pic below and there was not a lot of difference to be honest. The silver paint just made the case look like clean aluminium which was exactly the effect I was after.

back case pre painted
back case pre painted

Two coats of the silver paint were applied in thin layers and looked pretty damn good once it was done and dried.

With the gearbox now sprayed I turned my attention to a task I did a little while ago, the glove box. I mentioned that I had no clips on the back of the card insert which meant that I had the lip at the top inside the glove box. But as this was bugging me I found some small clips from a previous panel and slid them into place on the cardboard and held them down with tiny bit of duct tape. The clips were gripping the card fine, but I didn’t want them to turn on the first couple of turns of the screw. The duct tape was well out of sight and will never be seen. The self tapping screws were just enough to grip the clips and pull it tight to the back of the dash. Now it looks how it should do.

While the dash door was off I took the time to give it a light freshen up with a satin black on the paint. Not too much, just a light dusting from a distance that still give the door that old look but clean. The inside of the door was given a another sating black dusting and the catch was removed to give it a spray of chrome. Unfortunately you can’t see it to well on the picture but the sating and chrome look works well.

All in all I spent all day cleaning and spraying but there wasn’t a lot to show for it, but I am happy with the results.

The next job is to replace the seals in the gearbox and get it fitted back into the car, hopefully that will be very soon.

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Fits Like A Glove

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It seems as though I was working all day on a single bit of the car at Mustang Maniacs and seemed to get nowhere. when I bought my car there was a bag of old bits in the trunk and there was a single item that was brand new in bubble wrap. What was it? The glove box. Yep who ever had the car before me wanted to fix the glove box and not the wire loom that they set light too. I had kept the glove box safe and sound ready it to fit it. This weekend was that day. The glove box is made of black cardboard and has to be the most awkward job going for what it is. You can’t push it through the front opening so you have to feed it up under the dash. Then I realised that you can’t get to connect the lamp up as its right by the side of the box. So I had to move it out the way again. Fitting the switch was quite easy and just pressed in the hole. with that in place the single connection attached to the new dash loom.

The next part was to work out the fittings. The latch is held in place to the dash via two screws that can move to adjust the door catch. the two screws are attached via a plate with two screw holes that align with the oval holes of the dash. For somebody with big hands this was a bad deal for me. Eventually I managed to fit both the screws in place and nip up the fitting. I could adjust this as I needed to later.

The original glove box was riveted in place at the factory, so now the replacements have holes and a screw thread attached to the glove box which aligns up with the dash itself to secure it in place. I had to hunt around to find some self tapping screws to fit the holes. The same was for the upper two screws that held the top in place.

The lower three screws were a complete pain as they were adjustable and needed to have a nut of some sort to fix them. In my many compartments of odd nut and bolts I found the same sized fittings and had to dislocate my fingers to hold them in place while I screwed them up. With this being made of cardboard it doesn’t take much to bend and weaken the card and looks rubbish. Having to treat the cardboard with TLC and try to move it into place was an art form in itself. I removed the hinge that I fitted last week in order to get more room and be able to see what I was doing.

With the bottom in place I managed to tighten the screws up and look to the sides. These previously riveted holes were simple fit as I only need a nice looking couple of screws small enough to fit. I found a couple in Yogi’s spares draw in his tool box and took the liberty to borrow them on a permanent loan basis. The two screws either side were followed by the support strap which fitted just above the side screws.

The easy bit, fitting the hinge back in place and the glove box door. Fitting the door was done in two stages, making sure the hinge cleared the dash and the front closed. Three screws for the hinge and three for the door front were adjusted and on first shut the door clicked into place. The only real result I had that day so I tightened up the catch at the top. Job done.

At this point I looked at the inside of the door and thought to myself, I need to make that look better. So I will take it of again and clean it to higher standard to make it look acceptable. I don’t want to replace it as it’s the original part of course.

The remainder of my time was wrapping wires with loom tape again that I knew wouldn’t be moved. So although the post is short and sweet, I thought it would take an hour or so ended up taking me longer to do than fitting the front suspension on the car! Is it just me or do we all have days like that?

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