Another week has gone, and this week for various reasons I haven’t been able to get down to the car, but Mustang Maniac guys have been busy. With the car being red oxided last week it was down to time and effort from the guys what they wanted to do to it. Yogi made a good job of welding up the remaining parts as ever for the rusty bits that needed cutting out and replacing with fresh metal, welding in and grinding down flat. With the welding done Yogi run over the car with seam sealer which you can see in white. This will stop water ingress under the car and cause outside in rust issues.
OK, you think it looks odd in relation to the red oxide. It’s true it does, however it was always my plan to cover the red oxide with stone chip after final painting of the bodywork metal. You will not see the sealer or the red oxide but I know the car will be protected to the worst the UK weather may throw at it. I hear you say that the original spec was red oxide only! True, it was, nothing else except the red oxide paint. As I will be using this car to enjoy it, I don’t want to panic if I get caught in a rain shower for some reason so a little more than red oxide was for me.
They guys wasted no time in taking my car of the spit and mounting the car on the jig, the automotive version of the rack. The car was bolted down and within minutes the guys were checking the often overlooked and critical part of the car, the cowl to see just how bad it was. When it rains the water gets in the cowl and should drain out. Obviously over time this will rust away and the any water will run inside the car and ruin the carpets, electrics and sound proof that may be there. To replace it will be a major upheaval once the car is put back together again, but the guys can do it without damaging the original paint job that is on the car for the 64 – 66 that were welded in place. The fact my car has to be repainted makes it a lot easier for them to work on so it was off in minutes, drilling the old welds out and separating the parts. You can see it on their own blog http://mustangmaniac.org where they show the process in stages.
Car is mounted on the jig.
The front plates to the engine bay were removed as they were going rotten and they also hold a crucial part of the car to stop twisting from the doors forward and should only be replaced while on a proper supporting jig. With these small critical plates removed the cowl was exposed to be removed. The spot welds were removed via a special spot weld removal bit for their drills. With all the spot welds removed they lifted of the upper section to expose the inside. As they suspected it was shot and need to be replaced. While you are at this stage it could be repaired, but it’s simpler to replace with fresh clean metal to be safe not sorry when another part of the cowl fails in a few years time. The cowl was offered up, adjusted, fitted and welded into place.
With the old section removed the new one would outlast me now.
The second day the guys decided that the battery inner wing was too much to save as there was massive amount of filler hidden under the plate. More than they suspected after original inspection. The front part of the radiator mount on the right hand side has a grill to allow the cool air onto the battery, on mine the inner very thin bar had broken away and was a little rusty around the edges at the bottom. Again the guys decided rather than repair the front with plates and there was no numbers on this section they would replace it to make a longer lasting job. This need to be aligned up with the rest of the body work and took a little fiddling around before Yogi went at it with the welder again.
All of a sudden things have started to happen. New metal going in moves the car on at such a rate. Me? I am delighted with the work as I knew I would be. Thanks Guys.