Flat Pack Mustang

Since I can remember I have a little ritual at the end of the year when i take a few days of from work. I like to make something, no matter how small or big to focus on something completely different. Last year was no different with a little prezzie left on my PC’s keyboard. Thinking it was a voucher of some sort I opened it up to find something unusual, a flat pack of two laser cut sheets of metal to make up a 3D 1965 Mustang.

The kit was no bigger than an A6 sheet and looked interesting. I had never heard of ‘Metal Earth’ before, but after a quick bit of research they make quite a few different kits, something for everybody.

I have completed a full walkthrough and build here, of cut and past this link to your browser: https://onemanandhismustang.com/metal-earth-1965-ford-mustang-model-kit/

My wife was out for the day so I had some peace and quiet to build my model. I put some music on in the background and settled down for a few hours. I won’t repeat everything that is on the walkthrough page, but just some of the highlights and a couple of low lights I encountered during the build. The photos have some random colour tinges to them, but the model is a shiny polished steel, except where some detailing has been added for effects. The kit recommends some tweezers, needle nosed pliers and wire cutters where I fetched in from the garage some of my Snap On tools. The tweezers needed to be top quality in order to create the bends and folds for the models to join together via the tab and slot process.

The instructions were just diagrams which suits me as I’m a visual/kinaesthetic learner. The parts needed to be clipped away from the sheet, this is where the accurate and clean cutting by my wire cutters was invaluable. Pay close attention to the which are the mounting lugs on the sheet and which is the actual tabs for the fitting of the model. You are shown what to bend and where (the red bits on the diagrams), in order to make the parts fit together.

The hood, roof trunk and sides all needed to be linked together for the main shape, the sides added to hold the upper body all together. The tabs slot into openings and need to be bent over to hold the pieces together.

Some of these parts are insanely small which are then built up to create the 3D image. The two images below are the rear lights

With the upper body complete it was onto the chassis, this is where things got a little frustrating, during the bending process which I was very careful of doing, the fold lines snapped while trying to create the wheel arches. The left image shows the broken away section.

You could superglue the parts together but that would need to be a very accurate positioning. Instead I used a ultraviolet setting glue. I didn’t fully set the part together, just enough to hold the position but moveable. You apply the glue, then shine the ultra violet light which sets the glue hard. Only a partial exposure would be a soft set. When I was sure of the position i completed the full light exposure to give a strong bond.

The interior, seats, centre console, gear stick and steering wheel were added to the floor pan to complete. Again a seat back broke as I was bending it up into position, the other one was fine. Lower left image shows the broken seat.

The Wheels and axles was cleaver, two disk to make the front and back with a band to make the tread.

Fitting the rear axle to the floor pan another breakage that need some gluing, lower left image. The top image is complete repair.

The two halves were ready to be joined. At this point I had a good idea where the bends were supposed to be so I could finish the setting of the glue points.

Fitting together was satisfying as the model took shape, Some fettling to bend and align the parts was needed but nothing much. At this point nothing really aligned correctly, I sorted that out a bit later.

The back of the car need the bumper over riders which were only 1mm when folded.

The Front of the car needed the most amount of fettling to get things to fit, the stone guard, bumper and grill all needed to be aligned and was the trickiest part of the build keeping partially completed parts together while trying to fit to the upper body and floor pan.

Once everything was technically attached and in place, I was using the tweezers to hold the part and the other to make the bends to align up correctly..

The finished article was satisfactory.

A detailed metal model of a vintage Ford car positioned on a textured blue surface.

The model isn’t the prettiest I have seen, but by nature of the kit it isn’t bad and certainly something different to make. It took about six hours to complete, including the regluing and taking pictures for the guide. The glued parts was on the inside and can’t be seen from the outside, which is good. The overall size is quite small at: 9 x 2.5 x 3.2 cm.

For the cost of £10 it was a fun way to spend some time and forget your troubles for a few hours. Not the greatest of modelling experiences I have had, but a challenge to create from a flat pack to 3D. I’m just glad it wasn’t an Ikea full sized model!

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There Is A Difference

I have collected many books and reviewed most of them on my blogsite here. The latest addition to my book collection I stumbled on by accident and decided that I needed to check it out. The book is based on a highly debated topic; was there a 1964 1/2 or just the 1965 model of Mustang. This book goes into great detail about the the 1964 1/2, 1965 and the 1966 model Mustangs. If you thought there was no 1964 1/2 model, then this book will explain why there was in fact a first 1964 model year. The first Mustang was launched to the public 17th April 1964 at the World Trade Fair in New York, the car had to be developed and built for that launch date early 1964. The first Mustang rolling off the Dearborn plant’s production line on 9th March 1964. Along with the book below I also managed to bag myself a rare Ford issue workshop labour time book for the Ford production lines. This ‘Labor Schedule’ also proves there was a different process for some aspects of the 1964 cars compared to the 1965 and 1966, the ‘first gen’ Mustangs as they are often referred to. Each of the model years has its own time allocation. If the 1964 and the 1965 were the same then there would only be two years listed, and why would Ford go to the effort of listing three years. In fact there were also subtle differences between the 1965 and the 1966 models as well, such as the grill, dash layout, rear quarter furniture etc. But we won’t be delving into those differences here.

19641/2 Cars

  • March 9th 19664: Production begins at Dearborn, Michigan
  • July 13th 1964: Production begins at San Jose, California
  • July 31st 1964: Last documented build dater for 1964 1/2 cars at Dearborn and San Jose
  • Production totalled 121,538 units of which coupes 92,705 and Convertibles 28,833

1965 Cars

  • August 1st 1964: Production begins at Dearborn & San Jose
  • February 1st 1965: Production begins at Metuchen, New Jersey
  • July 31th 1965: Last documented build date for 1965 cars at Dearborn
  • August 13th 1965: Last documented build date for 1965 cars at Metuchen
  • August 20th 1965: Last documented build date for 1965 cars at San Jose
  • Production totalled 559,541 units of which coupes 409,260 Fastbacks 77,079 Convertibles 73,112

1966 Cars

  • August 16th 1965: Production begins at Dearborn and San Jose
  • August 25th 1965: Production begins at Metuchen
  • July 27th 1966: Last documented build date for 1966 cars at Metuchen
  • July 29th 1966: Last documented build date for 1966 cars at Dearborn
  • Production totalled 607,568 units of which coupes 499,751 Fastbacks 35,698 and convertibles 72,119

Although Ford never officially marketed a “1964½ Mustang.” The term was enthusiast-created to distinguish early builds. By 1965, Ford had standardized the lineup, but the nickname stuck, becoming part of Mustang lore and collector culture. Many owners don’t care, but a lot do. It’s just like owning a first edition book or a second edition.

The first book which has lots of well researched details and pictures in this excellent publication by Colin Date is called “Collector’s Originality Guide Mustang 1964 /12 to 1966“, a bit of a long title, but it explains exactly what this book is all about. This is obviously a very small niche market and will only appeal to die hard fans of the Mustang or those interested in the history and birth of the ‘Pony’ car.

Do you know where the term ‘Pony Car’ come from? After a couple of searches I found these interesting explanations.

‘The term originated in the USA in the mid-1960s which refers to a class of American automobiles that are characterized by their sporty appearance, affordable price, and the availability of a range of powertrain options. The term was popularized just after the launch of the Ford Mustang which reflects not only the mustang horse, which symbolizes speed and agility, but also emphasizes a focus on youthful energy and ‘spirited driving’.’

‘The general idea was to create a compact, affordable, and stylish platform that appealed to younger drivers. The Mustang’s success led to the emergence of similar cars, including the Chevrolet Camaro, Dodge Challenger, and Pontiac Firebird, all competing in the pony car segment.’

Onto the first book by Colin Date;

Cover of 'Collector's Originality Guide Mustang 1964 1/2-1966' by Colin Date, featuring a classic Mustang with a scenic background and smaller images showcasing the interior and engine.

The book is now sadly out of print and the first edition hardback version being even harder to find. Some resellers are listing these books for stupid amounts of money to make a quick buck, (check out the screen shot below). You really do need to shop around and you can still pick one up at a reasonable cost from eBay., I got mine for just under £30 including Shipping. Mine has a little discolouration to the cover, but the inner pages are all excellent along with the binding.

Book cover of 'Collector's Originality Guide Mustang 1964 1/2 to 1966' by Colin Date featuring a classic Mustang car.

The book lists many differences from rust protection to hub caps, from dash to fuel tanks, far to many to list here or I may just as well rewrite the book on my blogsite.

Here’s a quick list of 20 differences between the 1964½ and 1965 Ford Mustangs in no particular order;

  1. Production timeline
    The 1964½ Mustangs were built between March and August 1964, while the 1965s began after August. Ford officially classified all as 1965 models, but enthusiasts coined “1964½” to distinguish early cars. This timeline difference explains why certain mechanical and styling updates only appear in later ’65 builds.
  2. Charging system
    1964½ Mustangs used a generator for electrical power, while 1965 models switched to a more efficient alternator. This change improved reliability and reduced maintenance issues, marking one of the most obvious mechanical differences between the two versions. Collectors often check this detail to confirm authenticity.
  3. Horn placement
    On 1964½ cars, horns were mounted on the frame behind the radiator, while 1965 models relocated them to the engine bay apron. This subtle change simplified assembly and improved accessibility for servicing, making it a useful identification marker for restorers.
  4. Hood design
    Early 1964½ Mustangs had uncrimped hoods with beveled headlamp bezels, while 1965 models featured improved crimped hoods. The change enhanced durability and reduced vibration issues, reflecting Ford’s quick response to early production feedback.
  5. Radiator support
    The 1964½ radiator support included battery cooling vents, which were eliminated in 1965. This modification streamlined production and reduced unnecessary complexity, as overheating issues proved minimal in later testing.
  6. Engine options
    1964½ Mustangs offered unique engines like the 260 V8 and 289 “Hi-Po” V8, while the 1965 lineup standardized around the 200 six-cylinder and 289 V8 variants. This rationalization simplified choices and aligned with Ford’s broader performance strategy.
  7. Fastback availability
    No fastback body style existed in 1964½. The fastback debuted in 1965, expanding Mustang’s appeal to performance enthusiasts and cementing its image as a sporty pony car.
  8. Wheel size
    Standard wheels on 1964½ Mustangs were 13 inches, while 1965 models upgraded to 14-inch wheels. The larger wheels improved handling and ride comfort, reflecting Ford’s effort to refine driving dynamics.
  9. Interior door locks
    1964½ cars had round door lock knobs, while 1965 models switched to tapered knobs. Though minor, this change improved ergonomics and became a quick visual cue for identifying early cars.
  10. Seat belt anchors
    1964½ Mustangs lacked reinforced seat belt anchors, while 1965 models included them to meet evolving safety standards. This reflected Ford’s adaptation to regulatory pressures and consumer expectations.
  11. Fuel pump
    The 1964½ used a longer fuel pump with a vacuum line for wipers, while 1965 models adopted a shorter pump with a separate wiper motor. This improved reliability and simplified maintenance.
  12. Headlight buckets
    Early cars had beveled headlight buckets, while 1965 models featured smoother, standardized buckets. This change improved assembly consistency and reduced manufacturing costs.
  13. Starter motor
    1964½ Mustangs used a smaller starter motor, while 1965 models upgraded to a larger, more durable unit. The change addressed early reliability issues and improved cold-start performance.
  14. Carburetor linkage
    The 1964½ featured a unique carburetor linkage setup, later revised in 1965 for smoother throttle response. This refinement reflected Ford’s commitment to improving drivability.
  15. Hood release
    1964½ cars had a different hood release mechanism, which was redesigned in 1965 for easier operation. This small but practical change improved user experience.
  16. Brake light switch
    The 1964½ used a hydraulic brake light switch, while 1965 models switched to a mechanical switch. The mechanical design proved more reliable and less prone to failure.
  17. Windshield wipers
    1964½ Mustangs powered wipers via the fuel pump vacuum line, while 1965 models used a dedicated electric motor. This upgrade improved performance, especially in wet conditions.
  18. Exhaust system
    Early cars had a unique exhaust routing, revised in 1965 for better clearance and reduced noise. This change reflected Ford’s quick response to customer feedback.
  19. Heater blower motor
    The 1964½ Mustangs used a four‑wire heater blower motor, while the 1965 models switched to a two‑wire design. This change simplified the electrical system, reduced potential failure points, and made servicing easier. Collectors often use this wiring difference as a reliable way to distinguish early cars from later ones.
  20. Paint Colours
    There were different paint options for 1964; Guardsman Blue, Skylight Blue, Cascade Green, Phoenician Yellow, Twilight Turquoise, Pagoda Green, Chantilly Beige and Pace Car White and for 1965 were Springtime Yellow, Champagne Beige, Silver Blue, Honey Gold, Tropical Turquoise, and Ivy Green.

I also have another link to the differences in a slightly different quick reference format here.

A webpage displaying a comparison of the 1964 1/2 and 1965 Ford Mustangs, highlighting various differences and features, with a red Mustang prominently featured in the center.

Although I mentioned that Ford never officially marketed the 1964 1/2 model, they certainly did separate them for their production lines purposes. This production line manual which I review and scanned here “Suggested Labor Time Schedules” has some interesting points. There are no diagrams or photos, just categorised production plant specific tasks and how long that particular part of the assembly should take to complete.

Cover of a vintage Ford manual titled 'Suggested Labor Time Schedules' featuring a black background with blue text and graphic elements.

I have selected a few instances where the production times are different between the years or not available on the early 1964 cars such as the suspension components.

This ‘Time Schedule’ shows the various sections of the car and how long it should take to assemble.

These ‘Schedules’ were updated regularly hence the clip folder, the old sections were removed and thrown away in favour of the new updated sections sent to the production plants. These schedules were often discarded once the production lines changed to the new models to be made. Finding one is rare, let alone a complete one with some of the older sections as well as the new sections still in place. To many people this is a nothing document, but to collectors it’s a brief historical glimpse into the past. I have scanned all the 550 pages into a single PDF file here. Be warned though, it’s a big PDF download coming in at some 450mb in size.

Not only does this ‘Labor Schedule’ prove there was a difference, but it also confirms the findings of Colin Date where he has noted the differences, such as the suspension.

Most of the time many Mustang owners will lump the 1964 1/2 into the 1965 model and leave it at that. But, those that are into their cars will know there is indeed a difference. The many third party books and articles that are out there document the differences (including myself), and there is this official Ford production line schedule. Either way, take it from Ford that there wasn’t an official 1964 1/2 car, or take it from Ford’s very own documentation that there was indeed a 1964 car! My own point of view is that I lean towards the latter point of view.

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Reasons why the Mustang is still popular

There are only a handful of cars that carry the same recognition and emotional pull as the Ford Mustang. Since its debut 17th April 1964 at the New York World Trade Fair, the Mustang has remained one of the most iconic cars on American roads. Its mix of performance, style and heritage has helped the brand survive changing automotive trends within a competitive market. Even today, collectors, enthusiasts, and casual drivers find reasons to admire and own these classic cars. For some, searching for a wrecked Mustang for sale or browsing junk cars for sale is a way to restore a piece of history and connect with the legend. Dry states in America as we refer to them here in the UK, still contain a treasure trove of cars that are worth restoring or even buying them just for those hard to find original parts.

A row of vintage Ford Mustangs in various states of disrepair, lined up in a grassy area near a building.

A Strong Legacy

The Mustang was introduced in 1964 it quickly gained a loyal following, the demand far outweighed the supply and Ford couldn’t make them fast enough. The Mustang sales had set records that still haven’t been matched to this day. The Mustang represented freedom and individuality during a period of cultural changes taking place in America. With its long hood, endless options of engines and gearbox, short rear deck and the sporty stance, it established a design that influenced decades of vehicles or ‘Pony’ cars. Generations of drivers grew up with the Mustang, making it more than just a car, it became a cultural touchstone tied to movies, music, and motorsports.

Timeless Design

One of the key reasons for the Mustang’s enduring appeal is its design. While the car has evolved over the years, each version retains that unmistakable Mustang character. The bold grille, aggressive body lines, and muscular stance are instantly recognizable. Owners and fans often mention that the later modern Mustangs capture the essence of the originals, we won’t mention a couple of designs during the oil crisis, where styling went slightly off the rails. The blend of nostalgia, performance and modern engineering makes the car attractive to both young buyers and long-time collectors.

Performance Options

Performance has always been at the heart of the Mustang. From affordable base models to high-powered GTs, the much sought after Shelby variations and even tuners like Saleen, the Mustang offers a wide spectrum of driving experiences. V8 engines, roaring exhaust notes, track ready with the thrilling acceleration keep enthusiasts coming back for more. Even with recent moves toward more efficient engines like the Eco Boost or the controversial ‘Mustang’ Mach-E, Ford ensures that the Mustang still delivers an exciting ride while keeping the soul of the Pony car alive. This fine line balancing act between tradition and innovation strengthens its ongoing popularity for each generation of car and the generations of owners to come.

An Affordable Entry Point

Unlike some sports cars that remain out of reach for most drivers, the Mustang has always provided a good performance for your buck. Even today, buyers can get into a Mustang without the steep price tag of European competitors. Saying you own a Mustang has element of coolness to it. The affordability for base models makes it appealing to first-time sports car buyers, young drivers, and collectors alike. Many enthusiasts also find older models to restore or customize, often through salvage markets and the vast aftermarket parts available. I know of a couple of owners who have new Mustangs and maintain or are restoring a classic Mustang as well.

A collection of abandoned and partially restored Ford Mustang cars in a grassy area surrounded by trees.

Strong Enthusiast Community

The Mustang community is one of the largest and most active car groups worldwide. Car clubs, forums, and events bring together owners and fans to share their passion. Annual Mustang meets and local shows showcase restored classics, modified builds, and brand-new models. This sense of belonging and shared enthusiasm helps keep the Mustang relevant across generations. Even belonging to a Mustang Owners club of some sort can get you cheaper insurance.

Pop Culture Presence

From the Mustang’s role in Bullitt, Gone in 60 Seconds (both films) to appearances in modern film and television, the Mustang has long been tied to American pop culture. Its on-screen presence reinforces the car’s image as powerful, stylish, and dare we say rebellious brand. The car’s constant visibility helps introduce the Mustang to new audiences who may not have even considered one otherwise.

Conclusion

The Ford Mustang remains popular because it is more than just a vehicle. It represents history, identity, and performance at a price that appeals to a wide range of buyers. With its strong heritage, ongoing legacy, timeless design coupled with a vibrant community, the Mustang continues to inspire. For enthusiasts, owners and daily drivers, even a potential project car from salvage lot (scrap yard this side of the pond), the car still holds a value, proving that the Mustang’s appeal will not fade anytime soon as the legacy is already in the history books and still going strong.

When I get asked at car shows (which I frequently do), why do I like the Mustang or why did I chose a Mustang? Those are just a few good reasons I can think of!

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A Trio Of AMT Dealership Models

At the beginning of May I was contacted by a guy who had just finished reading about my AMT dealership models which I had posted about with some history a while ago, link here. That guy’s name was Kevin who emailed me some photos of a model that he had found at an estate sale. I responded as soon as I could to say that I was very interested. A few emails were sent back and forth where we arranged a fair price for his find, time and effort plus the postage and packaging of course. Kevin emailed me to say he had received the money and sent me a copy of the tracking number from the US Postal Service where he had kindly posted it pretty much the same day. The package arrived across the pond to the UK a short ten days later and was very well packaged.

After carefully unwrapping the packaging to expose the contents I was thrilled to see this little beauty, yes it’s just a box. But, it has survived six decades so it’s very, very cool in my eyes.

Opening the original posting box with even more care I could see the model inside. The box was fragile and I made a point not to overbend the carboard as I didn’t want it to tear.

The model enclosed model is the American Blue version which was in near mint condition.

Taking the car out the box to take some photos. The dimensions are exactly the same as my other ones just over 7″ long and just under 3″ wide.

The inside of these models have some amazing details.

Not only is it rare to find a boxed dealership model in such good condition, this one still had the original press release leaflet that came with it. I have never seen one of these before and I’m sharing the images I have taken of it to share and historic relevance. Again due to the paper being sixty plus years old, I didn’t fully straighten out the leaflet or open the folds fully, as I didn’t want to weaken the paper or risk damaging it.

The leaflet is printed in such a way as you open it the images and text read correct.

Front page:

Reverse Page:

First opened page:

Fully opened front page:

Reverse Full Page:

As my other two models are in a display case I had to get a matching case for this one with the box.

My other two prized AMT Dealership models:

My latest American blue AMT model now in my collection:

Here they are together, probably not going to be handled again for a very long time.

My red and white dealer models now share their case with a couple of the rare editions matchbox toys donated to me by a fellow Mustang enthusiast.

I’m absolutely delighted with this addition to my collection. It’s all down the thoughtfulness and kindness of Kevin O’Donnell for contacting me. It still amazes me that the postage box has survived when they are usually binned there and then. These cars were more often than not given to children to play with when the new models came out, thus they invariably had a tough life there after it would be fair to say. As for the press release leaflet that would have gone the way of the postal box, in the bin. The complete model package had travelled one last time across the pond to it’s new pampered home in the UK.

That just leaves me to say a huge ‘Thank You’ to Kevin for getting in contact with me.

If you would like to contact me regarding some memorabilia you would be willing to part with or can provide any information at all, please feel free to leave a comment on my pages or just drop me an email:

onemanandhismustang@gmail.com.

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Fill Her Up

Many classic cars of the bygone era of the ’60s & ’70s, not just Mustangs were fitted with a fuel filler pipe that was quite big diameter. The fuel back then was Leaded or Four Star fuels to be pumped through a larger nozzle which filled more of the filler pipe, which makes perfect sense. When pumping was complete, the pump would click off and it was job done. However, with the move to the dreaded ethanol based fuels the filler pipe holes were made smaller along with the pump heads themselves. Fuel pumps from today have the much smaller hole which ensure a snug fit and allow the pump to shut off as you would expect. The problem with classic cars owners now have since this change is that the the large diameter filler pipes still take the smaller pumps which fill at similar rates, but at higher pressure. In turn that when the filling is complete, the fuel should stop the nozzle to avoid over filling, but it more often than not doesn’t. The reason is that pumped gas under pressure can splash back around the smaller nozzles, down sides of the filler pipes and out the top. This invariably results with some splash back out of the filler pipe over the paint job, bumper and if I’m unlucky, me if I happened to be standing in the wrong place. With this in mind I tend to go through some performance of getting a microfibre cloth, laying it over the bumper ready to clean up quickly when I top the tank up. I sometimes get strange looks as to what I’m doing before filling up.

This waste of fuel, smell on your clothes and potential damage to the paint work over time has always been an annoyance to me, but it’s part of the ‘joys’ of owning a classic car. I know many other Mustang owners as well as other manufacturers in fact that suffer from this issue. I just happened to be browsing through a Mustang forum where I spotted a link where somebody had modified the 64 – 70 Mustang filler pipes, a totally random link lead me to a discussion. The filler pipe size was exactly the same as the original, but inside is a simple fitted anti splashback valve. The valve is designed for the unleaded fuel pump nozzles sizes of today 13/16″ and should stop the splashback problem.

After a bit more research I got in touch with the guy and ordered one. A couple of weeks later it arrived and got round to fitting it as the sun came out over the weekend. Below shows the inside of the filler pipe with the anti splash back valve.

I have created a full step by step fitting guide for the filler neck here, but I have shown the basics steps of fitting it below.

This is an exact replacement for the standard filler pipe. The only minor difference is the bottom of the filler pipe has a slightly ribbed bottom which should aid in sealing of the hose to the pipe.

The only difference as i mentioned is the internal fuel valve. The definition of fuel ‘valve’ is a piece of sprung metal behind the reduced filler neck size opening. There are a couple of breather holes as well, two at the top and one where the bottom of the flap finishes almost at the bottom of the filler opening. The inner valve is held in place with a few dimples and a bit of JB Weld.

Roll the trunk mat out of the way to expose the top of the fuel tank. I have a a sound deadening mat on top of my polished tank which is semi stuck down. Remove the fuel cap, if you have the security version like mine there is a threaded bolt that goes through the filler panel and held in place by a nylon nut. Undo the nut and remove the security wire and the cap.

There will be four bolts around the outside of the flange which will need to be removed.

Inside the trunk there is a rubber hose clamped in place by two wire fittings. It’s easier to undo both the top and bottom clamps. Either the fuel pipe needs to come out of the rubber hose. Or pull the rubber hose up of the neck of the fuel tank itself. Either way is fine, you just need to remove the pipe from the hose.

In my case the hose came off the tank first. With the fuel pipe now free, remove the hose from the pipe otherwise the filler will not go through the panel as the opening is fairly snug.

Fully remove the pipe along with the cork gasket from the rear panel. Be careful not to let anything full into the open top of the fuel tank, I placed my fuel cap over the opening to prevent anything falling in it.

With the pipe removed I cleaned and applied a long lasting wax to the paint before i added the cork gaskets back on. You only need one gasket, but I like two, as it helps with the alignment of the filler pipe and also gives a little more protection of metal filler pipe flange to the paint.

Add the gasket(s) on the pipe before before feeding the pipe through the rear panel.

With the pipe through the panel it’s easier to fit the hose to the pipe by turning it ninety degrees. Then turn the pipe back round to the correct position and then you can simply press down the hose to the fuel tank opening neck.

With the hose now in place we can add the screws to hold the pipe’s flange to the panel. I started by adding the anti theft bolt through the gaskets and the panel. Add the washer to the front side of the flange, then the second washer inside and finally the nylon lock nut on the inside. Don’t tighten anything up just yet.

Next arrange the clamps how they should be on the rubber hose. When I first fitted the filler pipe and the hose I had the clamps on the inside of the trunk, this mean that things like cloths would catch the bolts. See below right hand photo. I never changed their position until now. The clamps should be between filler pipe and the rear panel so they are out of the way. Left and middle photos below. Lightly tighten the clamps just to hold them in place for now.

Align the gasket(s) up to the holes and add the rest of the screws to the flange and gently tighten up to allow for final adjustments.

With the screws in place start to tighten them up and the bolt for the security wire. Ensure the security wire is aligned with the outer part of the flange, or you won’t be able to fit the cap back back on. Tightening of the bolts or screws will pull the pipe into position on the panel. Now go back to the hose clamps and fully tighten them both up as the rubber will take the difference of alignment up. Recheck all bolts are tight.

The filler pipe was a like for like swap, but now I have little more bling under the trunk with the nickel plating looking great.

From the outside there is no difference to see. But, on the inside there is something (in theory) to stop me getting my regular splashback on fill up. Once I have taken the car for the next fill up I will give the results if the splashback is cured with this little project. It can’t be any worse no matter what happens.

I’m now intrigued to know if any other classic car owners have the same problem, or have hacks that they can share with us.

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Beaten To It

For quite a while I have been thinking to myself, wouldn’t it be good to have a nice reference guide for collectible Mustang memorabilia or for the rarer items from the past. I even thought to myself perhaps I should start looking into it and undertake the monumental task of trying to collate one. I perched myself in a comfy chair and started to look around the internet. Then up popped a book up on one of my searches which was published over twenty years earlier, already covering what I had in mind. I was gutted, but at the same time relieved. The book was authored by Bill Coulter and called Mustang Collectibles which looked to cover more or less what I had in mind. My search on eBay found it for a ridiculous price three times the price of the original publication. I tried to find a new copy, but couldn’t, in the end I settled for a second hand copy found in a USA book store, all for the reasonable and almost original published price of $25 plus shipping of course to the UK.

I reviewed the book here which I thought I should share on my Blogsite. The only downside is that it’s now well out of date by a couple of decades, but that didn’t effect my review score which is based on the time it would have been published. There are over 200 items covered, but it does miss things like third party manufacturers like Avon aftershave bottles way back in the day. Things that are now highly collectible are items related to the 1964 World Trade Fair for the Mustang launch. Throw away items such as entry tickets, leaflets, magazines, sales brochures (I’m still looking for an original 1964 version), original owners manuals, or even the boxes for the items that they came in originally can command strong money. Autographs are obviously are still highly desirable now days, sadly for people today they take selfies instead. It’s not quite the same as somebody taking their time out to sign something for you. I do own verified autographs from Carrol Shelby and Lee Iacocca which are some of my more prized possessions. (All these pics below are from my own collection.)

If anybody knows of another resource which is more up to date, then please do let me know. Realistically I don’t think I could have created the book, as I’m not in the USA and there is just so much memorabilia out there, I wouldn’t know where to start or have the time, maybe it’s a job for retirement. I’m also pretty sure that the people who would know about all these things will have moved up to the great car lot or sales offices in the sky.

During the winter I spend time looking for little upgrades, this year is no different. When I or any of these classic cars, not just Mustangs with large filler necks fill up, the fuel pump doesn’t shut of in time when full and more often than not the car gives a gulp of fuel splosh back out the filler pipe. I did get wise to this fairly common issue pretty quickly though. Now whenever I fill up I always put a cloth over the rear bumper ready to catch any spillage and ready to mop it up, especially off the paint job. While I was looking through some Mustang forums I found a random thread talking about an anti splashback modification which fits within the original filler neck. After checking it was all legit, I ordered one and it came a week or so later, in fact the same day as the collectible book I talk about above.

I will be doing a review and a fitting guide for this mod part soon, only when the weather is nicer of course. It should be a simple fitting but really effective upgrade. It’s an out of sight mod that could make a big difference to my Mustang driving experience, mainly because I now won’t stink of Shell V-Power petrol after a fill up!

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A Tradition Continues

After Christmas or a birthday I like to build something to keep me occupied which has become a bit of tradition. This year was no different, this time I was lucky enough to have an expensive engine model kit to play with. This ‘Techning V8 Engine Kit (DM118)’ kit was something I had been looking at for quite a while, but just couldn’t bring myself to pay the considerable amount of £500 for a model kit. However, that is exactly what I got as a gift from my wife and my better half. Although I’m convinced that it was to keep me out of the way for a few days to be honest!

I have reviewed this Techning V8 Engine Kit with full step by step build and instruction guide here. Or you can just copy and paste this link below into your browser:

https://onemanandhismustang.com/teching-v8-engine-kit-dm118/

It’s a long step by step build guide and review, which has taken me a good number of hours to complete. During my research for a kit like this I was looking around for an accurate review from the average Joe on what the model was actually like. I didn’t want a sponsored review giving a one sided favourable response. For that amount of money I wanted an independent build and review, if you were wondering what such a review looks like – I have done it myself.

There were many steps to this build, but I wont go into them all here, otherwise I may just as well copy the review. What I will do is show the more interesting and technical parts of the build.

The kit itself came in metal tin which weighs in at over 4kg! Inside there was three layers of aluminium anodised parts, a manual and plastic building mat, totalling to a little over six hundred and fifty pieces in total.

For the number of parts supplied you need to take into account that each screw or bolt or Allen bolt is counted as a part. So for a valve set that consists of thirty two valves, each with four parts to make the valve – that’s one hundred and twenty eight parts right there. With a few hundred screws on top of that there is much to actually build with engine parts as such. The supplied tools were OK, which consisted of four Allen keys and small cheap cross headed screwdriver. But, I used a precision screwdriver with various bits to get a more accurate control and feel. As the tweezers and fine needle nosed pliers were metal to metal contact I used some heat shrink tubing on the tips to protect the kit parts.

The pistons needed con rods, piston heads and fitting to the crank at the bottom of the engine block. The supplied little pots of lube is a light grease and is needed where any metal to metal contact is made.

The valves needed to be assembled and inserted into the block, all with independent, valve seals, springs and tappets and their own up and down motion. All of them need to be free moving so that the overhead cams can open and close the valves a millimetre or two.

Once the valves are in place a cam seat is required to partially cover the valve stems and allow the mounting of the twin over head cams. There will be two timing chains, so to make them work their are pairs which need to staggered via spacers on each side of the engine block.

The exhausts are fitted to each side of the engine and then the heads are bolted to the top of the engine block.

The back of the kit holds a large flywheel and and starter motor which drives the kit. The front of the kit has a cover even has a proper timing mark.

The timing chains was a bit of a mission to get right, as the bottom crank sprocket and the cams all needed to be correctly aligned via their ‘dots’ before the tensioning guides are fitted and adjusted into place.

There are belt tensioning guides, alternator, water pump, belt guides and crank pullies, oil filter and intake manifold all need to be installed.

There is a nice touch of a couple of rubber belts that are located on the front pullies and need to be installed in the correction orientations and tensioned to enable the passive pullies be turned when the kit runs.

The electrics are controlled by a box which allows for on/off/on via the battery or a powered connection.

The kit takes around two hours to charge with a running time of one and half hours (allegedly). The finished kit looks amazing even when it’s not running.

I created a video of the model working which I will at some point upload to YouTube, hence it has my branding on it ready. With the kit running you can see the pistons moving through the side of the engine block, the valves operating, the water pump moving and the pullies rotating.

This is a seriously expensive model and I would seriously cast a luxury item. In fact that I have paid considerably less for a proper running full sized road legal car. Once they were due for an MOT I just took to them to a scrap yard then bought another. I fact one of my cars was nicknamed ‘Bellamy’ after the famous botanist ‘David Bellamy‘ He was a lovely bloke and spoke of the ‘undergrowth’ or ‘wildlife’. That car had plenty of mould and growths in places that there shouldn’t have things growing on it. It had a full length soft sun roof that leaked like a sieve. But, at that time of my life I was just grateful to have a car, and I use the term ‘car’ in the loosest of terms!

I enjoyed spending a good few hours building that kit across a few days, it took about ten hours in total and almost as long to write about it. I was a surprised to see the gift from my wife and surprised she got it for me as there are a few cheap plastic knock offs of this kit. She did confess that she had seen it pop up on a few feeds when she used my PC that I use here to create my blog. She did really well by getting the right one and especially not paying the full price for it, hence that’s why she got it.

Looking forward to more builds, although I have a the full sized Mustang that needs a couple of little bits that I need to do on it. I will be sharing that with you all before the car show gets underway.

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Avoid Relocation Woes

Moving Your Prized Mustang: A Complete Guide to Auto Transport and Relocation

Wanting to travel with your prized Mustang everywhere is natural. Once you’ve driven one, it’s hard to go back to any other vehicle.

But what do you do in scenarios where you can’t take a week to travel across the USA and need your vehicle on the other coast?

Or what if you’re going to move internationally?

In today’s article, we’ll dive into how to relocate your prized Mustang so you not only get your vehicle to your new destination ASAP but you get it there safe and sound.

Read on below.

1. Plan Your Move Ahead of Time

Transport companies are like airlines: the closer you are to the shipping date, the higher the price is going to be. If possible, always plan far ahead of time so that you can get a better discount on transporting your Mustang.

You can also consider leaving your vehicle in storage until you’re prepared to arrive at your final destination. If you’re moving countries, then having it stay in storage can be a good idea so you can have your Mustang ready to roll. Remember, overseas vehicle transportation can take months depending on the time of year and type of shipping you decide on.

2. Find a Suitable Transport Company

Not all transport companies are the same, and not all vehicles are shipped in the same fashion. When it comes to shipping Mustangs, ideally you’d like to go with someone who has experience shipping classics, like A1 Auto Transport classic car transportation services.

What’s important is that you find a transport company that has a footprint online, so you know that you aren’t handing off your vehicle to some random company. You can get free quotes beforehand, so there is never any commitment until you find a price that you’re happy with.

Always ask for a total quote so that you can know ahead of time what it’s going to be. Shadier companies will often do bait-and-switch pricing, causing the price to be increased by 25% or even more on arrival. It’s important to verify the amount of insurance coverage you’ll have, as some Mustangs can cost quite a bit and you do NOT want to risk insurance that doesn’t fully cover the vehicle.

3. Decide on the Type of Shipping

When shipping your Mustang domestically, you have two options: open and closed trailers. An open trailer is one that you likely have seen many times driving up and down the interstates. They can haul up to 12 vehicles at once and are economical as they can load many vehicles simultaneously.

Closed or “enclosed” trailers are best for protecting your expensive Mustangs during longer journeys. No one will know what is inside, which will prevent any damage or theft from eager onlookers. If you’re shipping a vehicle that doesn’t work, then you’ll have to go with an enclosed trailer rather than an open trailer, as the vehicles have to be driven on and off the trailer.

4. Prepare the Mustang for Transport

Once you’ve decided on your transport company and the type of shipping, you’ll want to prepare your Mustang. The first step is to clean the outside and the inside. You may ask, “Why do I need to clean it before?” The reason is that you want to take photos of the vehicle before you hand it off.

Ideally, you’d like to have these photos signed by the transport company so that if a claim is needed later on, you’ll have definitive proof that the vehicle was in good shape. It protects you from receiving the vehicle damaged and dealing with an unwilling insurance company that claims the Mustang was damaged before transport.

Remove any loose objects from the inside, and if your Mustang is a convertible, put up the cover so the interior doesn’t get wet. Do NOT leave any valuable objects inside the vehicle as these items will not be covered by insurance.

Transport companies require you to have the gas tank lowered to a certain amount, typically around 1/4 of the capacity. If you don’t know how to remove the gas from the gas tank, you can ask your transport company for guidance.

5. Pick Up Your Mustang

Once you and the transport company have done a final check on the vehicle, all that’s left is to pick up your Mustang on arrival. You typically will have to meet the driver at a designated location, but you can have it delivered right to your door for an additional cost.

Before you sign off that everything is OK, do a walk-around and double- and triple-check all is OK before signing any documents. Once everything is signed off, all that’s left to do is enjoy your Mustang in all its glory.

Conclusion

Transporting a Mustang is like transporting any other vehicle, but considering how expensive some classics can be, it’s always best to have it transported as safely and securely as possible. Always go with vetted transport companies and ensure that you’re not handing off your vehicle to a random fly-by-night entity.

As long as you’re doing your homework beforehand, you’ll have your Mustang at your final destination, ready to go. Consider even leaving it in storage if necessary ahead of time, so it’ll be in your target location once you’re ready to go.

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Unexpected Find

I have been asked a few times how do I tune my carb up. The simple answer is try not to. It’s a dark art that I have mentioned many times before in past posts. Over the course of last weekend I was looking for something that I have lost, last seen in the garage. It’s highly unusual for me to loose anything in the garage I must say. Through my rummaging and looking around I found a printed copy of the Holley ‘Classic’ series carb manual. This print out originally came from a PDF file that I had downloaded years ago and forgot all about when i got my Holley 600CFM carb. My first thought was this would make a good page for some official help with these carbs. Although I didn’t find what I was looking for, I did find something I wasn’t looking for. When I got back inside I scanned all my back up files on my PC and it wasn’t there. I delved deeper into archived drives and searched the back ups of my old mobile phones before they were wiped and traded in. There it was sitting in a download folder from about four devices ago with some other random stuff. I copied the file back to the blog storage and decided to convert the PDF into a page to be viewed on my blog here, or copy and paste this link below into your browser:

Holley Carb Classic Series Manual (onemanandhismustang.com)

The page article is quite long with lots of pictures and a step by step process to follow. It covers the initial installation, removal, adjustments, fine tuning and repairs should you need it. Here are a few screen dumps of the page itself. The original is about sixteen pages of PDF and these few small clips gives you an insight.

There are diagrams and how to install the ‘Classic’ series 600CFM on different makes of cars and setup. There is a wealth of information within the manual regardless of make and model. The Holley 600CFM carb is not proprietary to Mustangs, it can be fitted many makes and models and the variations are covered within the manual itself.

There are clear and easy to use diagrams which help with trouble shooting as well.

To make things easier I have also uploaded the the original PDF file that have re-found and downloaded at the time I got my carb. This can also be downloaded from the button below.

Not all carbs are the same as they have different adjustments, chambers fittings and mountings. However the principle is the same, the fuel and air need to be mixed at idle, normal driving and heavy load or acceleration. The Holley manual gives a good overview of how they work. For basic carbs there are single, two barrel or twin valves and perform the mixing of the fuel and air for for the engine to work. Mostly this style of carbs either two or four barrels are common in standard older road cars, before the introduction of fuel injection processes that are considered to be more economical. What is the difference between the two and four barrels and do we really need another two barrels?

The primary differences between a Holley two barrel and a four barrel carburettor is their design, functionality and application, which will affect the air-fuel mixture delivery to the engine making it more efficient and delivering more fuel and air mix, in turn more power and or torque.

  1. Number of Barrels: As the name suggests, a two barrel carburettor has two venturi or barrels through which air and fuel are mixed and delivered to the engine.
  2. Air-Fuel Flow: It has a simpler design with fewer moving parts and typically provides a lower volume of air and fuel mixture. This makes it suitable for engines that do not require high levels of fuel flow, like those in everyday street vehicles.
  3. Fuel Efficiency: Generally, two barrel carburettors are more fuel-efficient, as they deliver a steady and controlled amount of fuel suitable for normal driving conditions without excessive fuel consumption.
  4. Performance: They offer adequate performance for smaller or less powerful engines and are not designed for high-performance applications. They are often found in standard passenger vehicles, where fuel efficiency and drivability are prioritized.
  1. Number of Barrels: A four barrel carburettor has four venturi, essentially doubling the potential air and fuel flow compared to a two barrel carburettor. This configuration includes two primary and two secondary barrels.
  2. Air-Fuel Flow: This type of carburettor can provide significantly more air and fuel to the engine, which is beneficial for high-performance applications where more power is required, such as in racing or muscle cars.
  3. Fuel Efficiency and Performance: While they can deliver more fuel, four barrel carburettors can also be more fuel-efficient under normal driving conditions because the secondary barrels only open when additional power is needed. This allows the engine to run on the primary barrels during light load conditions, conserving fuel.
  4. Application: Four barrel carburettors are designed for performance-oriented vehicles that require greater fuel flow to achieve higher power outputs. They are more complex, with additional components to manage the secondary barrels’ opening.

In summary, a single or two barrel carburettor is typically used in standard vehicles for everyday use, offering simplicity and fuel efficiency. In contrast, a four barrel carburettor is used in high-performance applications, providing the capability for greater power output and higher fuel flow when needed.

Drag racing cars use high CFM (Cubic Feet per Minute) carbs by default as they deliver more power due to the higher amounts of fuel that can be produced and mixed with more air. Various configurations of carbs on spacers or types of opening in the manifold will produce more low down torque or higher top speed. Drag racing crews often state that carbs use less fuel than EFI (Electronic Fuel Injection). During drag racing the carb valves are held wide open to give the maximum intake of fuel and air for combustion to give power and torque, the racing crews are not particularly worried about idle or general driving. The carb can also be paired with super chargers to compress even more fuel air mix into the engine giving even more power. That is whole nother story for another day.

Carb manufacturers often use similar terminology such as these:

  1. Function: The primary valves are the main components for regular engine operation, handling most of the air-fuel mixture delivery during idle, cruising, and light acceleration.
  2. Components: They include throttle plates (butterflies) that open as the driver presses the accelerator, allowing more air to enter the engine. The fuel is mixed with this air in the venturi, a narrow section that increases the velocity of the air and helps atomize the fuel.
  3. Operation: These valves open gradually in response to the throttle position, providing a smooth and controlled fuel delivery for efficient engine performance.
  4. When a carb fitted car starts up they are usually running a ‘choke’ to give even more fuel (rich) mixture while the car warms up. This process is normally a mechanical or electrical plate that closes or partially closes the air intake on the primary valves
  1. Function: Secondary valves provide additional air-fuel mixture during heavy acceleration or when extra power is needed, such as during rapid acceleration or high-speed driving.
  2. Components: Like the primary side, the secondary side also has throttle plates, but these are typically larger to allow a greater volume of air and fuel mixture when open. Some carburettors use mechanical linkage, while others use a vacuum mechanism to control the opening of the secondary valves.
  3. Operation: The secondary valves open either mechanically (linked to the primary throttle plates via a cam) or via a vacuum system that senses engine load and demand for additional air and fuel. They remain closed during normal driving to conserve fuel.
  4. Secondary cams can be custom adjusted to come on earlier or later as required for the type of power delivery required.
  1. Size and Flow: Secondary valves are usually larger than primary valves, allowing for increased air and fuel flow during high-demand situations.
  2. Control Mechanism: The primary valves are directly controlled by the accelerator pedal, while the secondary valves may use a mechanical linkage or vacuum actuation to open. This setup allows for a more progressive and efficient increase in power.
  3. Fuel Delivery: The primary circuit handles most of the fuel delivery, ensuring efficient operation under normal conditions, while the secondary circuit kicks in for performance situations, providing an extra boost of power.
  4. Under snap or sharp acceleration there are additional jets that squirt the primary and secondary valves to boost the initial fuel mixture. If this wasn’t the case when the valves open, the initial suck in of air would run to lean and not give enough power to the cylinders.

Holley and Edelbrock are two of the most popular brands of carburettors, especially in the aftermarket performance market. While both companies produce high-quality carburettors, there are distinct differences in their design, tuning, and performance characteristics. I will concentrate on these two manufacturers for now. There are many other specialist manufacturers of carbs for specific types of applications out there as well, but they tend to be much more specialised.

Design and Features:

  • Modular Design: Holley carburettors are known for their modular design, which allows for extensive customization. They typically feature replaceable jets, power valves, and accelerator pumps, making them highly tunable.
  • Mechanical or Vacuum Secondaries: Holley offers models with both mechanical secondaries, which are linked directly to the throttle, and vacuum secondaries, which open based on engine demand.
  • Double Pumper Options: Holley’s double pumper models use dual accelerator pumps, providing an extra fuel shot for aggressive throttle applications.

Pros:

  1. Customization: Highly customizable due to the wide range of interchangeable parts, making them suitable for fine-tuning specific performance needs.
  2. Performance Focused: Holley carburettors are often favoured in racing and high-performance applications due to their tunability and ability to support significant horsepower.
  3. Availability of Parts: Extensive availability of aftermarket parts and tuning accessories.

Cons:

  1. Complexity: The high level of tunability can make them more complex to set up and adjust, which can be daunting for beginners.
  2. Maintenance: Requires more frequent maintenance and tuning to keep them running optimally, especially in high-performance environments.

Design and Features:

  • Simple Design: Edelbrock carburettors feature a simpler design with fewer parts compared to Holley, which can be advantageous for ease of use and reliability.
  • Mechanical Secondaries: Typically, Edelbrock carburettors use mechanical secondaries that are linked to the throttle position, providing a more straightforward operation.
  • Electric Choke: Many Edelbrock models come with an electric choke, which simplifies cold starts and improves drivability in various conditions.

Pros:

  1. Ease of Use: Generally easier to install and tune, making them more user-friendly, especially for less experienced users.
  2. Consistency: Known for their reliability and consistency in performance, with less frequent tuning needed.
  3. Fuel Efficiency: Often more fuel-efficient than Holley carburettors, making them a good choice for street-driven vehicles.

Cons:

  1. Limited Customization: Less tunable than Holley carburettors, which might limit their performance potential in highly customized or extreme performance applications.
  2. Parts Availability: While parts are available, there is a less extensive aftermarket for tuning components compared to Holley.
  • Holley carburettors are ideal for those seeking maximum performance and customization. They are well-suited for racing and high-performance applications but require more knowledge and maintenance.
  • Edelbrock carburettors are user-friendly and reliable, making them a good choice for enthusiasts looking for a straightforward installation and consistent performance, especially in daily drivers and lightly modified vehicles.
  • There is are parameters to the carb sizing. A to big a CFM will cause ‘bore wash’ where fuel is unburnt in the cylinders and washes the oil lubrications for the cylinders walls. This will also be wasteful of fuel as it’s just being unburnt. This could also cause the engine to flood and some very poor running.
  • If the carb is to small not enough fuel air mix is provided and will cause poor running even running hot.

I have found some videos of a carb working under loads. These videos show, start up, revving, initial fuel shot under revving, and full throttle. The second video has a whining sound in the background, this is probably due to a super charger. Regardless of the make, the principles of how they work are exactly the same.

Sound On!

To fit a carb you can replace the like for like of course, but to get more power you don’t just slap the biggest carb on the engine you can. To big a carb will cause very poor running and give you the exact opposite you wanted and make the car worse. To small a carb will starve the engine of the full power potential. There are various online calculators to work out the optimal CFM carb size you need for a particular engine size, speed and efficiency.

That formula can seem complicated for calculating the correct CFM for carb on a particular engine. Broken down with an example looks like this:

CFM (optimal) = Cubic Inches x RPM x Volumetric Efficiency ÷ 3456.

Any ordinary stock engine will have a volumetric efficiency of about 80%. Most rebuilt street engines with the usual average bolt-ons have a volumetric efficiency of about 85%, while race engines can range from 95% up to 110% efficiency.

Example: Using a 355 CID engine x 5,500 max rpm = 1,952,500

Take 1,952,500 x .85 = 1,659,625

Then 1,659,625 ÷ 3456 = 480 CFM

Even with about a 10% cushion, a 500 CFM carburettor will handle this engine great. If you try this formula yourself, be honest with how much rpm the engine will see. You’d be better off with a carb smaller than needed rather than something oversized that can lead to poor drivability and performance.

There are various ways to improve, or fine tune a carb to the exact requirements. This will be changing of ‘jets’ or ‘cams’ as required.

  1. Pilot Jet: Located in the float bowl, the pilot jet provides fuel for starting, idling, and the initial 20% of throttle range. It draws fuel through small holes as air flows through the carburetor.
  2. Main Jet: Larger and usually screwed into the needle jet, the main jet controls the air/fuel mixture from around 75% throttle to full open throttle (100%).
  3. Needle Jet: This critical component controls fuel flow between 20% and 75% throttle. It consists of the hollow needle jet and the jet needle, which adjusts fuel flow as you open or close the throttle.
  4. Air Screw: A small brass adjustment screw near the carburettor inlet, the air screw works with the pilot jet for starting, idling, and initial power delivery (up to 20%). It allows slight adjustments based on atmospheric conditions.

Cams: are a mechanical parts that will determine when (usually) the secondary valves open and close. The cams can be made to bring on the deployment of valves earlier, later, wider or smaller openings.

Float bowls: will determine when the idle reserves of fuel or secondary valves reserves of fuel, again critical for smooth running.

More often than not, when playing with carb settings do little bits at a time to see what happens. Ask your self why do i need to adjust the carb, is it running poorly because of poor fuel? Then adjusting the carb to sort it out will all need undoing again when you put good fuel back in.

Don’t change everything in one go as you will be in for a whole heap of hurt chasing your tail finding out what is wrong. Adjusting mixtures can have a similar effect of changing jets. Different cams or adding spacers and altering timings, you won’t know if one item has had a negative effect or a combination of things if the car runs badly.

I have gone into the depths of carbs and how they work, pro’s and cons of spacers, four hole or open hole, EFI controlled versions all in this page here, or copy and paste the link to your browser below.

How A Carburettor Works

There is just so much you can talk about and to be honest, and it’s a bit of a dying art to tune these carbs up, screwdrivers, spanners, vacuum gauges, experience, feel of the response in the car and probably most importantly – by ear. Take a look at the page above to see the intricacies of a carburettor.

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Magnum 500 Centre Caps

There are numerous types of hub caps for wheels these days. My Magnum 500s are no exception, mine are 1969 15″ x 7″ version. They aren’t period correct for the car, as my car had steel wheels originally and full faced hub caps, the original wheel I still have in my trunk. I always wanted chrome wheels with a classic five spoke in each corner, for me the only option was the Magnum 500s. Not a cheap hobby, but for me they are worth every single penny.

The centre of the Magnums can be 2″ or 2 1/8″ centre hole. You would need to make sure what hole you have in order for the centre hub caps to fit properly. I happen to have the 2″ opening on my wheels.

The Scott Drake centres I have look great and haven’t been a problem, that is until a couple of weeks ago. I was driving to a show and I could hear a new metallic clattering from the left front of the car. It was driving me mad to thinking what and where it was coming from on the way there. I parked up at the show and spend a little while under the front to see if I could see anything out of place, I couldn’t see anything. I spent all day thinking about what it was, I checked under the car again before I left, nothing out of place. I drove home with my window fully open driving on the back roads even slower than I normally drive. My head was hanging out the car window like a dog sniffing the air, listening for the pesky noise. It was still there, but not getting worse. When I got home and pulled the car into the garage, got changed into some old garage clothes and had another look to see anything was wrong, nothing. I jacked the car up and banged the tyre – there it was, the noise. I tapped the centre hub cap and it was loose. It was the last thing I was expecting to be honest, but relieved.

I gave the cap a little pull to see just how loose it was, in case it would fly off driving along. I was not impressed, it had a lot of play and I suspected it would come off sooner or later. There is no way I could go to car show with a centre cap missing either. The wheel would need to come off to remove the cap and backing plate. It wouldn’t have looked that bad without the cap at a show as my wheel bearing cap is clean anyway, but my OCD just wouldn’t allow it. I was also worried about it flying up and damaging my car. These centre caps are fairly substantial in weight as they are metal and not plastic.

With the wheel off and I undone the very loose screws which confirmed that it wouldn’t have been long before it came off. I turned over the cap there are six studs that are lightly soldered to the backing plate, this is then in turn secured via four screw holes in the inner plate to the wheel.

I had a bright idea to try and resolder the plate back in place, being mindful of the plastic centre on the other side. I tried and failed miserably, the heat transferred around the backing plate quicker than I expected and the other solders popped open as well. I marked up with arrows the two studs I tried to repair. You can see the others now under the the distorted backing plate. It was worth a shot.

With the plate now completely loose (broken) the actual centre could be lifted out. The problem started with a broken post (circled below) which had weekend the fitting and thus worked it loose with the wheel’s vibrations from our pot hole riddled roads, or should I say circular road trenches? Not only had the heat travelled around the backing plate to pop the other solders, in bottom right pic below you can also see the plastic had started to melt, craze and discolour too. I messed it up good and proper.

So I couldn’t go to a car show like that. I went to Mustang Maniac instead to get a replacement one, link here for the hub cap if you want them.

Refitting the centre cap is literally a five minute job, but there is a little technique to it.

To fit or change them the wheel needs to be removed, I’m not going to tell how to do that, apart from, loosen the lug nuts on the ground before jacking up. Once jacked fully remove the lug nuts and wheel. The cap itself is in two main parts; the outer facing pretty bit, and the retaining inner plate held in place by four screws and locking washers.

Align the hub cap to the centre hole and put the retaining plate on the inside of the wheel. I aligned my ‘Pony’ to sit the right way up under the “B F Goodrich” white letters, Yes my OCD again rearing its ugly head again.

A magnetic screw driver is your best friend for this step. place the inner plate to the outer cap and lightly hold in place with two screws.

Once it held roughly in place add a drop of thread locker screw onto the two spare screws. Leave enough play to align the cap up properly, making the final adjustments before fully tightening up.

Once you have those two screws in place remove the first two and again add thread locker to the remaining two screws and replace.

Make any final adjustments and then tighten the screws firmly. Mount the wheel back onto the spindle or axle (depending where the wheel came from).

Replace the lug nuts by hand first and spin on with fingers to make sure they are not cross threaded. Tighten up to a snug fit on the studs with enough force to pull the wheel into place. Lower the car back down and tighten fully with a torque wrench in a star pattern. My lugs are tightened to 80ft/lb for these wheels and nuts combination.

Difference? None as it was a like for like swap out. It only took a total of half an hour to remove the wheel, replace the cap, align it (optional) and refit the wheel.

That’s it, dead simple. There are many designs out there for centres caps depending on your taste for colour or design. There are specific caps for Shelby, Cobra, or GT350 of course. My car is none of the later sort after models, so I wouldn’t try and pretend that it’s something it’s not.

As much as like the black Tri-Bar Mustang logo (above left), I just wanted something a bit more subtle that doesn’t distract the eyes from the chrome and the white letters on the tyres. The blue caps also looked nice, but it wasn’t the right shade of my car’s blue and may have looked a little out of place. The chrome and black theme just works for me. I also cleaned the white letters on that wheel after fitting it and realised that the wheel now made the other wheels look dirty. So I then spent another half hour on each wheel cleaning those white letters too, it’s all part of the joy of chrome and white letters or white wall tyres.

I could now go to the car show which was the Enfield Pageant of Motoring with Mustang Maniac. That was a large show and I will be splitting the write up over a couple of posts to save your scroll fatigue through all the photos I took on the day.

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