First Dash Fittings

This week at Mustang Maniac I had a mail to say it was cold and snowing randomly. I took the hint and packed some thermal clothes and drove to the yard. I emptied my boot and took more of the cleaned up parts to the car to see what I needed to do. Adam and Yogi had a conversation to see what was the best way forward and the general verdict was the under dash fittings. That was going to be the wiper actuator arms, wiper motor, hand brake lever and the drivers fresh air vent. I was also given a few grommets to seal some holes such as the fuel line and the gas pedal to the fire wall. The idea was to fit these parts before the main wire loom gets in place and in the way.

The first job was the wiper actuator arms, these are stamped left and right for good reason as they have limitations to how far they will move.

wiperlinks5

The ends of the arms have three bolt holes that will attach to the underside of the dash. The fittings also have a gasket to seal the water from the inside of the car. I reinforced this with some gasket sealer before I bolted it to the car.

As this was a newly painted cowl I inserted the bolts into each fitting and made sure that the paint would not stop the bolts going into the holes. A small bead of gasket maker was applied to the rubber gasket and moved under the dash. The original gaskets were made out of leather believe it or not! The next trick here was to put the windscreen wiper arm lug through the hole without damaging the paint work. I started on the left side as that was the easiest access and out-of-the-way as a dry run for the more tricky drivers side. With the fitting in a rough position I inserted the bolts and took them up to finger tight. I tightened up the bolts in sequence until they were tight.

wiperlinks3

The driver’s side was awkward to get to due to the brackets for the dash gauges, variations of wobble bars and spanners were needed to tighten up the bolts which is a lot easier without the wire loom in the way. Again a dry run with a bolt to clean the fittings. the same procedure of gasket maker was applied and gently located through the hole.

As you may recall from a previous post last year my old two-speed wiper motor was involved in some sort of under dash fire resulting in all the wires burnt away before I got the car. A two speed replacement is pretty rare and I wasn’t able to track one down. The resolution was a new upgrade replacement from New Port Engineering.

I created a post for the replacement of the wiper motor, click here for the quick link and I posted a YouTube video of it all working, click here for the video quick link. Anyway, same process to fit the wiper as before. The motor was already mounted on the bracket that has two bolts at the bottom and two at the top which are slot ins for the bracket. The most difficult part of the process is to fit the actuator rams onto the link pin from the new motor. this requires a lot of patience and little persuasion with a something small to tap the arms in place. I coated a generous layer of copper slip grease inside the arm holes and the pin. The final step is to clip the “e-clip” to the top of the pin to stop the arms lifting of. That will test the patience of a saint.

Feeling pretty pleased with myself I moved to the fresh air vent on the drivers side. this is a case of three bolts attached to the underside of the cowl. A gasket sits on top of the vent to stop draughts.

The control wire for the vent runs under the dash and to a bracket. This bracket sits on the visible side of the dash, and the bolt holes are on the end of the hand brake lever. After I fitted the air vent the hand brake or emergency brake needs to be fitted. The two bolts at the bottom go through the fire wall and the wire through the hole next to it filled with a rubber pipe to seal the hole. The top of the hand brake is on the inside of the dash and the air vent bracket bolts will attach to hand brake lever to form the sandwich and hold it all in place. I refurbished the hand brake lever previously and for the quick link click here. With the rubber for the hand brake in place I applied a small bead around the hole to make sure water proof and draught proof.

All in place and took a while, yet nobody will see it. The final part was to fit the gas pedal grommet, this is simply slid up the inside section of the pedal and the domed part of the grommet faces into the engine bay.

grommets
gas pedal grommet on the right

 

 

 

 

 

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The Bits I Missed

A couple of weekends have gone by where I have not worked on my car. So much so that I have had comments like “Are you feeling OK” or “Are you getting withdrawal symptoms?” Last weekend was the Enfield Pageant where I took some photos on a previous post, the week before it was a logistical car issue I couldn’t get down there. Anyway, over the weekend I went down to see the guys at Mustang Maniac and got some cleaning up work done on the underside and some more on the tunnel area. In other words, the bits I missed that needed the clean up weren’t worth taking a picture of as it wasn’t to exciting to look at, just sheets of metal with a little rusty paint in the corner. Not boring from my point of view of course, but from a photo and a post point of view it could be. Now the panels are clean enough, they are now at an acceptable standard to Adam to move on to the next stage. We are hoping to take the car of the spit and put her on the jig next week to start on some of the removal of the bad bits of chassis and adding the good bits. But, things can change quite quickly so I will have to wait and see. I will definitely post some pictures on here when that all happens. This could be an exciting stage of the project if all goes to plan.

Yesterday I started a clean-up of the hand brake, parking brake, emergency brake or secondary brake depending who you talk to. It wasn’t too bad to look at but I managed to free it up a while ago. So while the car is in bits – all the way down to the nuts and bolts, I decided to refurbish it properly. Same ol’ story of paint stripper, de-rust, mask up and spray. I stripped the whole thing down by removing the pin and retaining clip, remove the wire it’s pretty much there.

 

The only part I have to think about was the mini fire that had melted the back of the handle. I used progressively finer grades of sand paper to get it smooth again. I can’t go to far otherwise it will get thin and crack. But, it has all come up pretty well and will look good under the dash now.

All I need to do is work out the colour for the lettering of the lever. Red, white or leave it black. Any ideas for the colour? I shall reassemble this and post a pic of the final version next week.

I need to make an apology now as I had been told that the link to the Batmobile article wasn’t working. So I have re-done it with a couple of extra facts and dimensions about the car. It should be fine now, I think. Let me know if there are any more issues with it again.

1966 Batmobile

Quick Links:

Articles – Original Batmobile 1966 or click here.

Photo Menu – Inside The Car Hand Brake Refurbishment or click here

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Raising A Glass or Two

Another trip to Mustang Maniac at the weekend, I was loaded with tools, food and the enthusiasm to match. When I got there the sun was shining which just seemed to make everything much happier, if that makes sense. The task for the weekend was to finish the complete strip down of anything else left in or on the car. The last parts to come out were the brake pedal assembly, emergency brake and the glass from the doors. The emergency brake (hand brake) bolts to the firewall were held in place by a liquid metal that sets. I had a nightmare of a job to get to the bolt head having to chip it off. Eventually I got there and the bolts were removed and the handbrake cable itself.  The brake pedal assembly is attached to the fire wall on the inside via four bolts from the back of the servo brackets and also to the back of the dashboard, this was easy enough to undo and remove, in fact much simpler than I expected it to be. The glass however I was little nervous about. They came out of the doors eventually after the guys told me the correct way of doing it, after I spent far too much time trying doing it myself. The bolts for the glass and the mechanisms were in all the wrong places and the  fitted incorrectly previously, so it’s no wonder I had issues, well that’s my excuse anyway. My style of learning is not from a book, I can read the books, but it don’t go in. I can look at the pictures and it sort of goes in, but I need to compare it to the real thing. But, if I am shown how to do it, I remember it and it stays there, I’m a kinesthetic learner apparently so my wife informs me. I always assumed it was me being thick when it came to following instructions, apparently not, it just the way I process the information. Anyway I have added a link to the process of the window removal here or go to the quick link at the bottom. All that remains now is to remove the front and rear glass screens. Then she is a bare shell as she was the day she was made!

Sunday was a day of cleaning and painting the parts from last week, the prop shaft was undercoated with a self-etching primer on top of the POR15 and sprayed white. Yes I did want it white which would match my shocks, and yes I do know I will be cleaning it. But it’s what I want and I am ready for the cleaning. The days I can’t take her out for a spin, I will be cleaning her.

I took the brake pedal and the gas pedal assemblies apart and de-rusted them, then treated them to Under Hood satin black. They now look as good as new but took a little while. The Brake assembly was the worst on the inside of the bracket. I managed to get to the outside while I was doing under the dash. The clean-up of the rust parts was a bigger job and I needed to replace the inner bushes of the pivot pin. The process can be found here.

The gas pedal was a very similar process and can be found here for the full process.

Quick links:

The full stories of the work above can all be found on their own pages below:

Door Glass removal can be found here or under Photo Menu – Glass Work – Door glass Removal

Gas pedal can be found here or under Photo Menu – Engine Bay – Brake & Gas Pedal Refurbishment – Gas Pedal

Brake Pedal can be found here or under Photo Menu – Engine Bay – Brake & Gas Pedal Refurbishment – Brake Pedal

Gas & Brake exploded diagram can be found on the pages or click here to view it.

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What a rocker

Another productive weekend on the car

The sun was out when I got up, thanks to the inconsiderate neighbour who decided that revving his engine up would be an ideal way to warm it up. Don’t you just love those people? Anyway I was all excited to get the last brake set on and the drive shaft back in. True to form out to the man cave got all my tools out and lined up the parts like a load of soldiers on parade. I assembled the brakes in record time, and came up with a little tip. If you have the drum brake spring removal tool there is a one end of the leg that will allow you to slide the spring onto the center pivot, apply a little grease or oil on the leg and the spring will just slip straight over onto the pivot. Simple, but effective! So the brakes were with the drive shaft now out in the garage with me. Everything assembled fine, nuts done up fine and the drive shaft went in no problems at all. You can see the whole process here or go to the Photos section Drive Shaft. The last part of the jigsaw was the hand brake. This was missing off the car so I need  a new one. Thanks to Adam at Mustang Maniac again, he provided me with all the parts I needed when I was there last. The cable was fitted into the backing plate and the cable was bent a little to make the route correct. Assembling the front end linkage was a breeze. I have now written up the process and posted the link in the Photos section under Wheels and Brakes, Hand brake replacement or click here for the quick link. During this work it had started to rain but I was unaware of that as I was sort of wedged under the car again. Once I got out from under the car my next job was going to be postponed. So while I had all the tools out I decided to the rocker covers of the engine, they were going a little surface rusty and didn’t look to pretty. So like a man possessed I took the bolts out and removed the rockers. Then it hit me, the mixture of engine oil, fuel, metal and old car. That’s the smell of a classic car, or is it the smell of something leaking? I have mentioned it before, Eau De Mustang. I cleaned up the rockers and they have been rubbed down, treated, primed and painted, I’m not sure if it will work or not, but I will give it a go. I have pics and I will post them as soon as I have sorted them out, hopefully this week sometime. My postponed job i mentioned earlier, I manage to start today (Sunday) which was the inside of the front valance anti rust treatment. Again I have pictures of that little project ongoing as it stands at the moment, click here or go to the Photos Body Work section.

On another note, my new back gate. Yes it looks nice, but now it does not shut properly, it does if you push it at the bottom. The reason is it has warped badly at the bottom part. There is the thickness of the gate that it has moved about two inches. So if left on its own without shutting it properly via the latch you can see through the gap. I am not happy about it. I can’t complain as it’s wood and a natural substance. Does anybody have any ideas on how to get the gate back into shape? It’s gutting as the gate was perfect for about three weeks, then all of a sudden it has moved which is probably a result of the rain. Give me a classic Mustang any day to work on.

I just thought I would post a pic picture of the old set of shoes from the drivers side rear brakes, they say a picture speaks a thousand words. I had only three: OMG!

left rear damaged shoes
left rear damaged shoes
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Neglected blog and subtle hints

Don’t worry I am still here.

OK, I admit it I havent posted properly for a little while, two weeks actually. The word “post” is not in my good books with me at the moment. Let me explain, I have had the past week off as holiday, and I do use that term “holiday” very loosely in this update. I have been promising to replace our broken fence for the last 2 years now. But, I have had important things to do since then, like do my Mustang up! But my wife loves her garden as much as I love my car, the fact her prized climbing Hydrangea were getting damaged due to the fence being broken as it was swaying more than front row of a Barry Manilow concert. When the wind blows, the fence moves and bits break of, I get it in the neck and I promise to fix it, then I go on the car. I have been getting plenty of subtle hints though, let me take you back to Christmas just gone. When I was asked what I wanted for Christmas the standard response is, “bits for my car” or “tools”. Come opening prezzie time at Christmas I got some car bits, brilliant. Snap On vouchers, awesome. Then I got given few extra goodies that “I may like!” given to me in order; All Fat Max tools, hammer (OK I can use that on the car), small spirit level (can’t see how I can use that on the car, check the stance of the car? Nice thought though). General purpose hand saw for wood, (definitely can’t use that on the car, but I can change it, I will have to be careful how I phrase it!) Fine toothed wood hand saw, (now I was wondering what was going on.) Then came a long heavy object, yes, a 1″ Snap On breaker bar, Nope, it was a massive sledge-hammer. Now I can’t use that on the car, then the penny started to drop with the final little prezzie gardening gloves. OK, I had been saying that I need a sledge hammer to break the old concreate, I need spirit levels for the posts, I need saws etc. Last Friday we, or should I say, “I” had delivered nine panels, eight concrete posts, one wood post and a gate, three trellis, oh and post mix. Great, not. Saturday I was greeted with “we can paint the panels before we put them up”. To be fair it was a nice(ish) day and we had a laugh. So Saturday was a write off. Sunday, Mark came round to help put up the fence. He’s a good man, he works hard and is better with a shovel than I am. Well I am getting on a bit now, that’s my excuse anyway. We had fun getting the old spikes out, trying to work around the plants that can’t be dug up or it will kill them and trying to avoid tree roots. Sunday was a write off. Monday, Mark came back to finish the last two panels with me. It didn’t take too long. (Thanks to Mark for help on the fence, grand job mate). That left me with a part fence to cut down and gravel board to fit in the space. Then we had to go into town, on the way back we got some door furniture for the gate. Monday was a write off. Tuesday was about cutting the trellis to fit inside the concrete posts and hang the gate. Tuesday was a write off. That evening the wife was printing out some lesson plans and my printer decided to produce a collection of drive rollers and cogs out the front with half the paper. This was greeted with panic as the lesson plans needed to be done. Wednesday morning we checked the net and found a printer we liked. So off we went to get it. We got to the store which was empty and we were pounced on like a lion that hadn’t been fed for a few days. I brushed them away and looked at the printer, not bad, but the replacement cartridges were only £10 cheaper than the poxy printer. Are the manufactures having a laugh or what? Do they fill the cartridges up with mermaid tears or what? Anyway, we found one we liked and took it home. I went on the car when we got back to prep ready getting the drive shaft out and backing plate off for the brakes. Two hours later it was out and the brake plate as well. that evening the printer works well after a lengthy performance to set it up. Thursday I went to see Adam at Mustang Manic, I had a great laugh with him and got a complete hand brake kit for the car and a couple of drive shaft oil seals. A great day. Friday I spent all day cleaning up the plate and drive shaft with anti rust treatments. Great day. Today I put the backing plate and brakes together, put the drive shaft back in and got some of the Hand brake or Emergency Brake in place. Epic day.

So as you can see I have been busy, the wife is pleased with her fence and has been in the garden pottering about. I have been on the car for the last couple of days and will be again tomorrow. I will post a photo set of the drive shaft and rear brake build. I have added a review of my Metal Works tap and die set, which can be found under the Tool Reviews or click here for a quick link. I will post again very soon.

Am I forgiven?

Heres a little teaser of what I have been up to!

drive shaft being removed
drive shaft being removed

Note: I used all the tools I got for Christmas putting that fence up, these women are cute, but I don’t do subtle I just need to be told. oh, she did! Come to that I have used my tools from Snap On too, I don’t need to be told to use them though. 🙂

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