First Dash Fittings

This week at Mustang Maniac I had a mail to say it was cold and snowing randomly. I took the hint and packed some thermal clothes and drove to the yard. I emptied my boot and took more of the cleaned up parts to the car to see what I needed to do. Adam and Yogi had a conversation to see what was the best way forward and the general verdict was the under dash fittings. That was going to be the wiper actuator arms, wiper motor, hand brake lever and the drivers fresh air vent. I was also given a few grommets to seal some holes such as the fuel line and the gas pedal to the fire wall. The idea was to fit these parts before the main wire loom gets in place and in the way.

The first job was the wiper actuator arms, these are stamped left and right for good reason as they have limitations to how far they will move.

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The ends of the arms have three bolt holes that will attach to the underside of the dash. The fittings also have a gasket to seal the water from the inside of the car. I reinforced this with some gasket sealer before I bolted it to the car.

As this was a newly painted cowl I inserted the bolts into each fitting and made sure that the paint would not stop the bolts going into the holes. A small bead of gasket maker was applied to the rubber gasket and moved under the dash. The original gaskets were made out of leather believe it or not! The next trick here was to put the windscreen wiper arm lug through the hole without damaging the paint work. I started on the left side as that was the easiest access and out-of-the-way as a dry run for the more tricky drivers side. With the fitting in a rough position I inserted the bolts and took them up to finger tight. I tightened up the bolts in sequence until they were tight.

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The driver’s side was awkward to get to due to the brackets for the dash gauges, variations of wobble bars and spanners were needed to tighten up the bolts which is a lot easier without the wire loom in the way. Again a dry run with a bolt to clean the fittings. the same procedure of gasket maker was applied and gently located through the hole.

As you may recall from a previous post last year my old two-speed wiper motor was involved in some sort of under dash fire resulting in all the wires burnt away before I got the car. A two speed replacement is pretty rare and I wasn’t able to track one down. The resolution was a new upgrade replacement from New Port Engineering.

I created a post for the replacement of the wiper motor, click here for the quick link and I posted a YouTube video of it all working, click here for the video quick link. Anyway, same process to fit the wiper as before. The motor was already mounted on the bracket that has two bolts at the bottom and two at the top which are slot ins for the bracket. The most difficult part of the process is to fit the actuator rams onto the link pin from the new motor. this requires a lot of patience and little persuasion with a something small to tap the arms in place. I coated a generous layer of copper slip grease inside the arm holes and the pin. The final step is to clip the “e-clip” to the top of the pin to stop the arms lifting of. That will test the patience of a saint.

Feeling pretty pleased with myself I moved to the fresh air vent on the drivers side. this is a case of three bolts attached to the underside of the cowl. A gasket sits on top of the vent to stop draughts.

The control wire for the vent runs under the dash and to a bracket. This bracket sits on the visible side of the dash, and the bolt holes are on the end of the hand brake lever. After I fitted the air vent the hand brake or emergency brake needs to be fitted. The two bolts at the bottom go through the fire wall and the wire through the hole next to it filled with a rubber pipe to seal the hole. The top of the hand brake is on the inside of the dash and the air vent bracket bolts will attach to hand brake lever to form the sandwich and hold it all in place. I refurbished the hand brake lever previously and for the quick link click here. With the rubber for the hand brake in place I applied a small bead around the hole to make sure water proof and draught proof.

All in place and took a while, yet nobody will see it. The final part was to fit the gas pedal grommet, this is simply slid up the inside section of the pedal and the domed part of the grommet faces into the engine bay.

grommets
gas pedal grommet on the right

 

 

 

 

 

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What Have I learned?

What have I learned about Christmas 2012?

Just what did I learn? Bearing in mind that I have already been given my Chrome Bumpers for Xmas, I wasn’t expecting anything else for christmas. I had accidentally gave a few presents a prod under the tree, just as I happened to be turning the tree lights off. It was all a big coincidence really 😉 Anyway, Xmas morning we sat down to open our presents, I opened a few items, like new pliers, club hammer and a spirit level (make a mental note 1. at this point). Then I got a Fuel cut of clamp, Interior trim screw set, Headlight Trim kit, Headlight mounting kit all from Scott Drake. I also got a full Brake hardware kit, Radiator shroud with mounting bolts and a Monte Carlo bar.  All awesome stuff. (Make mental note 2. at this point). How did she know? Well I have a spread sheet on my PC of everything I have spent so far, what I intend to spend in the way of parts going forward and a wish list. I know it’s sad, but the blog is a visual and a written record of what I am doing and then the spread sheet is for the finance manager, my wife.

Ok, so it goes like this, (mental note 2. to be recalled here), while I was at work and working on the car (parts) in the shed, it appears that the missus, my better half, has been studying my spread sheet. I have been so particular about it all, I have a hierarchy of projects I need to do and what I need to do them. I have noted down who has the parts and from where. Mostly from one place, but I will get to that in a moment. So, as I was saying, she has contacted my good mate Adam at Mustang Maniac, who she has been in contact with and arranging things with for a while. Adam was kind enough to open up especially for her to pick the parts up from him so I had them in time for Xmas. Now me, being daft as a brush, I hadn’t twigged any of this until I got to the second or third present, thinking to myself – this is all just what I wanted. It was after I realised what had been going that she told me the full story of what had been going on. So, if you’re reading this Adam – Thank you for looking after her and sorting out my most excellent Xmas presents.

The not so good bit, (mental note 1. required now), as I was in a moment of weakness admiring the new parts for my beloved classic, she slipped in the immortal words, “for the rest of my Xmas present you can paint the bathroom for me.” Before I knew it – I had agreed. As Homer Simpson would say, and I had just said – Dohh! To be fair it does need it. So there you have it. I have given up valuable Mustang time, while still full of mince pies to paint a bathroom. Considering what I got and the effort she had gone too – it’s more than a fair deal. 🙂 The silver lining of this darkest of clouds that looms heavy above me, it’s not a to big a room to paint so it shouldn’t take to long.

So did I answer the question? I don’t think so. To re-emphasize the point, the wife is a lot smarter than me at playing these secret games than I am, or ever will be! To top that she knows how to play me. Women, who would have ’em? as long as they were all like my wife – ME!

The car:

My car now has a new radiator shroud to go in, new headlight hardware, mounting kits for the headlights, full set of brake hardware to go on, a set of interior screws to go in and a front end strengthening Monte Carlo Bar. I cant wait to get out there and put it all on. I can feel a review of  shroud coming on! The car has had a good Xmas, as have I.

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I need a little help!

It’s been a busy weekend and a productive weekend at the same time, I don’t get to many of those to be fair. I have made space back in the man cave as the fenders have gone back on the car., Ok,  so they are not aligned up yet properly though as I want some nice new bolts to go in the top and the hood rubbers I also need.  I have managed to treat the Bumper Stone Guard on the inside (part 1), and completed a nice power tool review. But first,

I need some help:

Yesterday when I put the fenders back on I noticed a little bit of surface rust creeping back onto the top of my rocker covers, I intend to replace these with chrome ones anyway but for now I wanted to keep the natural buffed steel look. Does anybody have any ideas on how to seal them from the elements and keep the natural look? If so can you give me some ideas on the forum pages or click here for the hyper link to go straight there.

My manager has been saying that I have needed help for well over a year now, *shakes head* LoL.

Thanks for that Alli. 😀

Secondly

Anybody got any hangover cures? If so go to the Forums and Discussions page to leave me some tips or others who may need them this Christmas! Or click on the link here for hyper link straight there.

Thirdly

I have published a tool review of the Dewalt Orbital Sander D26453 which is a really great piece of kit. Check out the review here or go to the tools review section.

Last but not least

I have tweaked a few little bits on the blog too,I have put the Forum and discussions link at the top next to the “home” button. Hopefully that will make it easier to get to the sister site.

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A change of mind!

I was going out to reattach the driver side fender and remove the right hand side fender. As I was undoing the bolts I remembered that I only put it together at the time with some cobbled together nuts and bolts. As a result it was all a bit loose.

So, in a moment of madness I decided to take the lot off and put it all in my shed to be worked on. It will all get the same underside treatment as the fenders, and then fill the dents and smooth out the bumps. If anybody wanted to come round to look at the car they wont see the gorgeous lines of a classic car, just a few heavy gauge chassis parts and the interior of an engine bay. I have left the hood on in order to hold the cover on. Take a look at what a Mustang looks like with no front body work! Go to the photo’s section for the “Front end body work removed” or click Here to go straight to it.

If all goes well I may be posting a tool review a bit later too.

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