Today was a mental busy day, the sun was out the birds were singing and I was bashing and clanking in the garage. I have spent all day and few more hours into the evening doing my upgrade. I have taken out the old leaking master cylinder and replaced it with a new Dual Master cylinder. Yep, last week I went down to see Adam at Mustang Maniac and got myself a new set up. The parts took a little while to find amongst the organised chaos there of the massive delivery of stock. I was a little worried about the fact there was a single cylinder that does all the brakes. If the single cylinder leaks then I lose all braking, not good. So it was a no brainer really to get this in. OK, again it’s not concourse for the car I know all that, but it’s safe or will be once its done. I have taken lots of photo’s for the project and what had to be done, I will upload them and write them up this week sometime, watch this space. All I am saying is I needed more copper pipe, lots of it!
Why didn’t I do it yesterday? Simple, remember that rotten ol’ (OK, it’s new but I don’t like it because of the hassle it gives me), summer-house I was having fun with? Well I finished it off yesterday. It was a total nightmare to say the least. The glass was cracked when I opened the packets up and the latch had the bar missing inside to go to the inside handle. Just what I needed, NOT. I put the rest of the glass in that I could and panel pined the beading on. Now to me, hammers and glass don’t go well together and I was so carefull not to break any more glass, hardly ideal. Give me metal to sort out anytime!
But, next weekend is a Bank Holiday, that means I will be doing car stuff only, no sheds, no fences, no summer houses, no weeding, no patios, no nothing except my car. That is unless the better half decides I need to do a few jobs to make up for the money I spent on the brake cylinder. I admit it – I dare say one of the days will be me doing jobs for her. I may wear the trousers in this relationship – but she gets them out for me to wear! 🙂
I have attached a picture of the finished Master Cylinder as a little teaser.
It’s been a bad weekend for the part-time mechanic…
I’m back on the blog again, do I hear cheers? Ok maybe not then. The last couple of weekends have been mental and I have not had a chance to update the blog properly, for that I apologise. Last weekend I had to put up a Summer house that was going cheap from B&Q (that’s a big DIY wholesale for those who don’t know who they are over the pond). Well it turned upand was unloaded from the lorry, there was no book of words (instructions). Now I do know that being a bloke it’s mandatory to throw away the book of words as we don’t need it. But, I wanted to check that everything was there this time. To cut a long story short the wife was on the phone giving some poor geeza a hard time. I keept asking for the phone to sort it out, but I was declined my kind offer to have a word with somebody and get it sorted. It turned out that the wife tactics of being upset and complaining worked over my method of having a major rant and losing my rag! We work well – the good cop / bad cop thing! In the mean time I am preparing the car for the brake bleeding I wanted to do. No bits means I can’t put it together, I can do my brakes. I was getting out the Sealey vacuum bleeder ready, the spanners were ready, the fluid was ready, and then the car turned up with the bag of bits and the book of words as a special delivery. I thanked him through clenched teeth, and he spent a while looking at the car in the garage. He liked the car so I decided he wasn’t so bad after all. I had to make out how grateful I was at receiving the bits as I could now put all my car bits away again and go build the wooden hut, sorry Summer house! Oh yeah – like I was well chuffed. NOT. So I started to check the bits and they were all there so I started to build it. I followed all the instructions, I worked out where all the bits were to go and it was looking OK. The sky was getting dark and race against time before it rained on the untreated roof was on. The rain held off which was good and I got to the point of getting the doors on. Well they may have been dolls house doors as they didn’t fit. They will need a router on there to shave about half-inch of the hinge side to enable them to fit in the gap. The lap of the boards was concave in the middle, the doors meet at the top but had a gap I could get my hand in at the bottom. I just so love flat pack. Why was it cheap? Now I know why the doors were from a garden shed and two different ones at that. Now with the right hump, I downed tools and declared that the darkness stops play and the now darkening raining cloud was now hanging over my head following me around.
This weekend was my time on the car and was going to blog it. So Saturday morning I went to the garage and got everything ready. The Vacuum tool was out, the spanners were out, the fluid was out, the wife was out! I decided to check the inside of the brake Master Cylinder and it was a little rusty so I got my 2000 grit sandpaper out and removed the loose rust. The bottom of the bore had a little pitting in there, but it wasn’t bad, so I decided to go for it. The reservoir was filled and I pushed the brakes a little. Checked, all was fine, no leaks. Pressed it a little more, checked all was still fine. I went to the rear of the car and got the bleed kit ready and started the vacuum. Nothing coming through so I give the pedal a little nudge to get the fluid moving down the pipes. Then I went to check. There it was, fluid dripping out of the gap between the master cylinder and the power booster. So I slung a load of rags under the now larger forming puddle over my nice paintwork in the engine bay. I had a little syringe that I sucked out the fluid and decanted into the plastic bowl near me. I didn’t know what was coming out faster, the drips from the brake cylinder or the tears from my eyes watching the brake fluid going to waste. I locked of the bleed nipple and killed the vacuum. A quick call to my Mustang hotline Adam, he said, is it doing this? Yep! Is it doing that? Yep! Conclusion – the master cylinder was indeed faulty, well I am sure that was what we decided it was at the time. So now I have to decide, replace the single reservoir, or upgrade to dual reservoir. I know that a dual is not the original but then again I will have a separate system if one side of the master cylinder went wrong. I slept on it, I read up about it and made my mind up. Dual reservoir is the way to go. Also when I upgrade to discs, I will be ready there that side of it as well. So when you read this Adam, get me a dual master ready! 🙂
Today I have been sulking a bit as I can’t do a great deal, so I decided to catch up on the blog. I have updated some pages and added a new page.
Front Valance (Part 2), or click here for the quick link
Rear Brake Drum Rebuild, or click here for the quick link
Hand brake Cable & Hardware Replacement, or click here for the quick link
Brake bleeding and issues, or click here for the quick link. With this page I will be updating it as I go along so it will be a running guide if you like. Once I have got to use the Sealey VS402 I will post a review of it, but at the moment I has been used. Not through the lack of trying I might add.
I am in the process of doing a rust comparison between the Granville Rust Cure that I have reviewed (click here) and the FE-123 treatments. I started a few weeks ago and have been watching the results so far. I will keep you updated and start a review once I have a little more time to go and results to hand.