axle – One Man And His Mustang

The day of work at Mustang Maniac couldn’t come round quick enough for me, clock watching only seemed to make the time go slower. Why was I more eager this week than previously? The simple answer is that I would be working on my freshly painted new shell fitting new parts. I wasn’t sure exactly what I would be doing as that was down to Yogi to let me know.

Before I get onto the day’s events I have to make a statement “I am a doughnut!” Happy now Yogi? I had to put that statement within the first paragraph or Yogi was gonna tell everybody about my daft as I was getting tired school boy error. It was one of those funny moments shared between a professional and his apprentice! I may explain it later depends how this write-up goes. 🙂

I arrived at the offices early to find Yogi with a fancy wipe clean Snap On board with a list of parts on it. We had our usual chat and listened to the conversation taking place. The list was new parts for my car and I was asked about what I wanted to do with the car stance. More of that a bit later. The important parts were going to be the upper and lower control arms which as the name suggests controls the efficiency and operation of the suspension. Old worn parts here could cause problems when it goes to the Geo Workshop later for tracking, camber and toe set ups. New parts it was to be especially around the suspension and steering. I walked into Al’s (Yogi’s) workshop and there was car still covered and looking very peaceful under her cover. I was informed that the fuel line has been fitted first as it’s a major pain to fit after the parts are fitted. The line hasn’t been fastened properly yet as the brake lines will need to go on as well at the same clips, but you get the idea anyway.

We discussed the plan of action and what we were going to do, shortly after we planned the day the parts turned up fresh from Mustang Maniacs stores.

leaf springs and all parts

upper control arms

lower control arms

The first job was to lift the car of the trolley, This was done via large axle stands and a large lengths of wood that would be supported under the car. The ramp was lowered until the strain was taken up, slowly the clamp bolts were undone and the trolley lifted away. The supporting blocks of rubber were mounted onto the ramps and another milestone was reached. No photo’s at this point as it was all hands to each corner and simultaneous actions required to prevent damage. This can be done in front and back but takes a while. A celebratory smile from myself was brighter than the sun that just started to show through the clouds. We (being Yogi and me), got a work table out and unwrapped by refurbished spindles, tie rods and their relevant bolts. Things were getting really exciting.

The bottom control arms were fitted into place via the single heavy bolt and left to dangle, these were the first parts to be bolted back onto the car and I couldn’t believe that I was actually doing it. Yogi was prepping the bits showing me what to do and then letting me get on with it. I learned a little saying that is so true: “Finger tight, until you know it’s right.” This was the order of the day that allows you to move things around to fit should you need too.

The top control arms were fitted into the inner wing mounts and the spindles bolted into place. This joined up the two control arms. The Tie rods were next to be bolted into place which linked the control arms to the front of the chassis.

We decided it was time to bring in the axle over from the panel shop where I had been working for the previous couple of weeks. The main axle shaft was black and the diff painted to the original Red Oxide primer colour scheme as it would have been straight from the factory.

The stainless steel shackles for the leaf springs were mounted to the rear chassis legs. The front of the leaf springs were lifted into place and lightly bolted lightly into place, the rear bushes were fitted into the chassis legs and the back of the of the leaf springs also lifted up into place, a little joggling around to get the bolts aligned through the holes to hold it all in place.

What followed was a complicated procedure of resting the axle on a support and lifting one side over the leaf springs to be seated correctly on the top of the leaf springs locating lug. The shock mounting plates were then clamped to the leaf springs and axle via the large U-bolts and tightened up, hard. The rest of the rear suspension bolts were now tightened up as well.

axle on leaf springs

shock plates & u brackets

After lunch it was back to the front again, we were going to fit up the new spring perches that were a couple of bolts onto the lower control arm.

The uprated 1″ anti-roll bar will make a big difference to the handling of the car as well as the Export brace and Monte Carlo bars that will be fitted. Due to the size of the anti-roll bar this now runs very close to the tie rods and is a two-man job to fit with damaging any paintwork on components. The anti roll bar U-clamps were put into place to hold the bar and then the bottom mounting arms and bushing fitted to the lower control arms. Once we were happy with the alignment we bolted it up properly.

During this point of fitting the anti-roll bar bushing kit I had a couple of the rubbers in my hand and noticed they were different. I started to panic having a senior moment thinking that I had fitted the wrong parts somewhere. I held my hand out to Yogi with the parts to show him the different parts. He looked at them, turned one over and it was of course the same, simultaneously he laughing out “doughnut”. A few minutes of laughing followed with me saying “I can assume that this will not be mentioned outside these walls then”. To which Yogi laughed back with “not if you mention that you are a doughnut in the first paragraph of your blog!” I agreed. But, as I have called myself a doughnut and ‘fessed up to my school boy error, I needn’t of mentioned it earlier, does that make me a double doughnut? But it was worth it and I thoroughly enjoyed the banter. The final quick job rather than the fitting the front springs and shocks was to hook up the hand brake cables to the tunnel brackets so that they didn’t get in the way.

Now it was almost time to put the car away and Terry and John popped in to see how progress was getting on. But before we covered her back up I bestowed a little prezzie on the car my lovely wife got for me:

It was a great day, and I loved every minute of it, thanks to the MM guys.

Previously posts I mentioned that I would get some pics of the inside of the car, I haven’t forgotten:

roof

spare paint for any emrgencies

I can’t wait for next week. 🙂

Share my Content

They say that buses don’t turn up and when they do there are two of them! I never really understood that as they should be on a time-table, but it does happen. Anyway the point is similar with me on the blog this weekend. I only posted a little quote in the last couple of weeks and this weekend I am posting twice with a full set of photos for work I have been doing on the car. OK so this post will not be as long as the last one but it here never the less.

Today was a day in the garage, I was going to finish up the hand brake cable on one side, so far the other brake has been restored yet. Then I was going to get in the engine bay and treat some light surface rust I had in there. I was on a roll and got to work the hand brake was dismantled again and some grease was applied to the parts that were metal touching metal. Although this sounds simple, it wasn’t as it required a certain technique, the car is on axle stands at the rear but not very high up. So as I needed to get to the back of the gear box effectively there is not much room to slide under the car. So the technique is lay sideways onto the car, turn the head sideways and shoulder shuffle untill the shoulders are under. Then bring the arms above the head then in the same manoeuver place the feet against the wall. Timing is now crucial, exhale and push with the feet while doing the shoulder shuffle thing. Once under, the tunnel provides a little welcome space and the rib cage is now able to move a few shallow inches at a time. Everything has to be to hand in order for this to work mind you. At this point I’m trusting those axle stands can really hold two tons as they say they can, if they fail, I am gonna get crushed ribs and all sorts of other unmentionable injuries, if I am not killed anyway that is. Getting out is a reverse shoulder shuffle out and slowly turning the body a few degrees so you exit sort of parallel to the car, those next few deep breaths feel so good. I do have bruises to prove that it was honestly that tight under there. It took me a while to get the hang of it, but I got it off to a fine art now. So the hand brake was in place it works (sort off) as the new parts are linked up to where they should be but not yet adjust correctly. Next job was the engine bay, I got my new stuff Rustbuster FE-123 that I am using to see what that is like. I am planning on doing a comparison test with the Granville Rust Cure and it’s all underway now being left to the elements as I type. Hopefully that will be a video review and then blogged later with my comments. The de-rusting painting was going well, the sun was out, the birds were singing and I was enjoying myself. A couple of kids went past on the their bikes and I watched them go past thinking nothing of it. A few minutes later they were back this time there were four of them, varying from eight to twelve I would say. They stopped in the road (it is a tiny little dead-end where our house is so they were safe enough) and looked at the car in the garage. The first one and the eldest said “Woaaah, Is that a Mustang? Yep it is”, the second said “Go and ask that bloke how much he wants to sell it for, and then tell your dad and he can buy it”. I was taken slightly aback as I didn’t reckon they would be able to pick out a classic Mustang from a done up Jap Ricer with a fake exhaust and a fluffy dice in the window! I was well chuffed.

The view they saw?

Photos:

I have added a photo set of my Drive shaft removal and refitting with oil seal change or click here for the quick link. I am in the process of writing up the Rear Brake Drum refit Parts 1 & 2 as well. There are links to those pages from this photo set, but they are being updated over the next few days or so. I have been able to get a fair bit done on the car and taken plenty of pictures to so I can add them to the blog.