I have had some emails saying why don’t I do a before and after photo set of the restoration? Then I got to thinking as to why I hadn’t up till now. There was no reason, so this post may be cheating a little as there is nothing new here. But what is new is the fact they have never been compared side by side before. As I didn’t start my blog until a year after I bought the car, some of the earliest pictures don’t exist as such, during that time I had re-wired the car for the first time, managed to fire the car up, got the locks working (sort of), painted the trunk section and interior floor pans. Obviously if I had of known I would be doing a blog at that time, I would have documented it all much better than I have done. However my early work was re-done once the car had got to Mustang Maniac. Under their supervision and help it would be done “Properly” as Adam told me. So in effect you are indeed seeing the restoration from scratch, all be it not as bad as it was. I suspect that I would be playing catch up to keep on top of the car all the time to keep it looking good, especially with the original route I was going to take, ie; the amateur way.
Body Work:
Rebuilt Back End:
left quarter
no lights and fuel tank out.
Underside:
This was the old underseal, dirt and what ever else was squirted on there. Welded, ground down, filled, sanded down, painted with red oxide and painted with proper underseal and satin black paint.
from inside the trunk
Doors, Roof and Sides:
new door
right quarter
rear glass removed
daunting start
Rebuilt Front End:
battery tray plate
new door
Interior:
Inside was originally treated with POR15 for rust protection. This was later removed and proper sealant applied at paint and then primer and top coats. The last step was the Dynamat sound proofing, before the carpet that is.
left different angle
Rear back
left side with prep sprayed
Engine:
The story here was that I wanted to go sort of modern with the silicone look. As I knew I wanted a blue look to the car I went for the blue silicone and the blue spark plug leads. I went of the idea and eventually swapped them for the revised black and chrome look. The spark plug leads were changed at the last month as was the valve covers. The cable routing went through a number of variations until I was happy with it at that point. Rewire of the car was the first job as I had to see if the engine started, which it did on the second turn of the key after twelve years of standing years. Pretty impressive.
Brake booster in location at the very back right hand corner
prep for intake removal
Transmission:
unable to even see the grease nipples.
box end
Steering and Suspension:
finger tight fittings
steering box end of column
old shock right side
right
Brakes:
Even the brakes look as good as the outside of the car. The front drum brakes were replaced with disc brake conversion for stopping power and safety. The brake servo was original from the factory but was upgraded to dual system, again for safety.
Drum before treatment
Black caliper
drive shaft removed with back plate in place
brake set and inner gasket on (awaiting additional sprng for the seperator bar under the cylinder
Booster surface rust
Electrical:
All electrics have been replaced and the bulbs converted to LED where I can.
Original burnt out wire loom
lens and bulb out
LEDs located on the housing
Glass and Bright Work Trim:
rubber seal cut away and left on mastic
frame in place
frame Insides cleaned
right inside before clean
right inside cleaned
Original state
Paint Process:
There are hundreds of photos I could add here but I have kept it to the more key stages of the process.
Transportation:
These were some interesting shots of the car coming and going to different places.
ramp up
Driving Her:
Special Thanks:
I have mentioned this before, but none of this would have been possible without the help and moral support from Mustang Maniac and their associates; Adam, Al (Yogi), Paul (Lob Monster), Chris (Careful), John, Paul (the paint), Lance (OCD from Marketing). I have learned so much from them all, above all I have gained some great friends who have all helped me realise a life’s ambition and dream come true.
The day of work at Mustang Maniac couldn’t come round quick enough for me, clock watching only seemed to make the time go slower. Why was I more eager this week than previously? The simple answer is that I would be working on my freshly painted new shell fitting new parts. I wasn’t sure exactly what I would be doing as that was down to Yogi to let me know.
Before I get onto the day’s events I have to make a statement “I am a doughnut!” Happy now Yogi? I had to put that statement within the first paragraph or Yogi was gonna tell everybody about my daft as I was getting tired school boy error. It was one of those funny moments shared between a professional and his apprentice! I may explain it later depends how this write-up goes. 🙂
I arrived at the offices early to find Yogi with a fancy wipe clean Snap On board with a list of parts on it. We had our usual chat and listened to the conversation taking place. The list was new parts for my car and I was asked about what I wanted to do with the car stance. More of that a bit later. The important parts were going to be the upper and lower control arms which as the name suggests controls the efficiency and operation of the suspension. Old worn parts here could cause problems when it goes to the Geo Workshop later for tracking, camber and toe set ups. New parts it was to be especially around the suspension and steering. I walked into Al’s (Yogi’s) workshop and there was car still covered and looking very peaceful under her cover. I was informed that the fuel line has been fitted first as it’s a major pain to fit after the parts are fitted. The line hasn’t been fastened properly yet as the brake lines will need to go on as well at the same clips, but you get the idea anyway.
We discussed the plan of action and what we were going to do, shortly after we planned the day the parts turned up fresh from Mustang Maniacs stores.
leaf springs and all parts
upper control arms
lower control arms
The first job was to lift the car of the trolley, This was done via large axle stands and a large lengths of wood that would be supported under the car. The ramp was lowered until the strain was taken up, slowly the clamp bolts were undone and the trolley lifted away. The supporting blocks of rubber were mounted onto the ramps and another milestone was reached. No photo’s at this point as it was all hands to each corner and simultaneous actions required to prevent damage. This can be done in front and back but takes a while. A celebratory smile from myself was brighter than the sun that just started to show through the clouds. We (being Yogi and me), got a work table out and unwrapped by refurbished spindles, tie rods and their relevant bolts. Things were getting really exciting.
Spindles and tie rods
The bottom control arms were fitted into place via the single heavy bolt and left to dangle, these were the first parts to be bolted back onto the car and I couldn’t believe that I was actually doing it. Yogi was prepping the bits showing me what to do and then letting me get on with it. I learned a little saying that is so true: “Finger tight, until you know it’s right.” This was the order of the day that allows you to move things around to fit should you need too.
The top control arms were fitted into the inner wing mounts and the spindles bolted into place. This joined up the two control arms. The Tie rods were next to be bolted into place which linked the control arms to the front of the chassis.
We decided it was time to bring in the axle over from the panel shop where I had been working for the previous couple of weeks. The main axle shaft was black and the diff painted to the original Red Oxide primer colour scheme as it would have been straight from the factory.
The stainless steel shackles for the leaf springs were mounted to the rear chassis legs. The front of the leaf springs were lifted into place and lightly bolted lightly into place, the rear bushes were fitted into the chassis legs and the back of the of the leaf springs also lifted up into place, a little joggling around to get the bolts aligned through the holes to hold it all in place.
What followed was a complicated procedure of resting the axle on a support and lifting one side over the leaf springs to be seated correctly on the top of the leaf springs locating lug. The shock mounting plates were then clamped to the leaf springs and axle via the large U-bolts and tightened up, hard. The rest of the rear suspension bolts were now tightened up as well.
axle on leaf springs
shock plates & u brackets
After lunch it was back to the front again, we were going to fit up the new spring perches that were a couple of bolts onto the lower control arm.
The uprated 1″ anti-roll bar will make a big difference to the handling of the car as well as the Export brace and Monte Carlo bars that will be fitted. Due to the size of the anti-roll bar this now runs very close to the tie rods and is a two-man job to fit with damaging any paintwork on components. The anti roll bar U-clamps were put into place to hold the bar and then the bottom mounting arms and bushing fitted to the lower control arms. Once we were happy with the alignment we bolted it up properly.
During this point of fitting the anti-roll bar bushing kit I had a couple of the rubbers in my hand and noticed they were different. I started to panic having a senior moment thinking that I had fitted the wrong parts somewhere. I held my hand out to Yogi with the parts to show him the different parts. He looked at them, turned one over and it was of course the same, simultaneously he laughing out “doughnut”. A few minutes of laughing followed with me saying “I can assume that this will not be mentioned outside these walls then”. To which Yogi laughed back with “not if you mention that you are a doughnut in the first paragraph of your blog!” I agreed. But, as I have called myself a doughnut and ‘fessed up to my school boy error, I needn’t of mentioned it earlier, does that make me a double doughnut? But it was worth it and I thoroughly enjoyed the banter. The final quick job rather than the fitting the front springs and shocks was to hook up the hand brake cables to the tunnel brackets so that they didn’t get in the way.
Now it was almost time to put the car away and Terry and John popped in to see how progress was getting on. But before we covered her back up I bestowed a little prezzie on the car my lovely wife got for me:
It was a great day, and I loved every minute of it, thanks to the MM guys.
Previously posts I mentioned that I would get some pics of the inside of the car, I haven’t forgotten:
I will explain my new game towards the end but it is all relevant to what I got up to on Saturday. I usually have my little comment above where the logo sits just now, but it’s for a good reason that I break my little habit. This is a sign on one of the doors that greets you as you go in. Just a little sign that hides the Aladdin’s cave inside of automotive riches beyond belief. To somebody who has a modern car this really doesn’t seem logical, but trust me – it IS!
Saturday I took the drive down to see an important man – Adam from Mustang Maniac. This drive to my Holy Grail of Mustang offices is always a great day out for me, I get to see Mustangs, lots of Mustangs in fact, I get to buy things for my Mustang and I get to pick the brains of one of the few people I trust when it comes to my car; What more could a man ask for? If you have been following my blog and the progress I am making so far you will know that I have progressed to the brakes. Yep, the scary bit. Why scary? ’cause if you get it wrong its gonna hurt. Not only will it hurt in the wallet department to fix the damaged car, but also in the chest area. Reason for the chest pains is that in the sixties these cars came out and thundered down the roads, they owned the quarter-mile strips but not everybody gave them the respect they deserved, there were no airbags and the steering column is a metal shaft that has no collapsible sections. When people had accidents in these cars the lap belts didn’t really do much to be honest, so the result was they got what was called the “DROF” injury. I had heard this a few times before but never got to the bottom of it. My other trusted friend of mine Will, went on to explain (when I first got my car), that when they used to crash the drivers slammed their bodies into the steering wheels, if you had a particular embossed logo on you steering wheel it left an imprint with the massive bruise if you survived! What is “DROF”?? Again he said it quite simply, what is FORD backwards? Damn it, so simple and then the penny dropped. So now you know too.
Anyway, I digress, I had taken the front brake backing plate off in order to treat them and replace the shoes on them. I sent pictures to him and he said I should bring it with me so he could have a look at it with me to make sure all was OK. I arrived one hour later after I set off and parked up. I had my brake parts in hand, I went to the door like a kid going to the sweet shop. As if by Magic Adam opened the door and said “Make a cup of tea if you want, I’m just taking Ruby for a little walk”. Ruby is a gorgeous dog that sits with Adam in his office, if your lucky she will sit with you. We chatted and put the world to rights for a few minutes, all the time Ruby was making sure she had her fair share of my attention. Then we got down to some serious stuff, the brakes I had taken off. We looked and decided to go and compare with a set of drums that had come off for a disc brake conversion, they had not been touched other than that. I don’t trust anything the previous owner has done on this car. As we weren’t certain what was required for the moment, we decided to get the rear parts ready that I definitely needed, that’s new rear shoes and couple of cylinders, I already had the hardware for Christmas from the wife. We got them sorted and then I was up for a tour of the latest developments and the cars. I was shown the new storage areas that were going on, being in the middle of a move is never good, but I took the photos anyway. I’m sure it will be sorted out – funny thing is, you ask Adam for anything, he will go straight to it. It’s rather uncanny how he can make sense of the new stores even in the middle of the move around. Not all of it is even labelled up again yet.
One end of the larger storage room
The other end
one side wall covered, the marking up is coming along nicely
second storage room
other end
wall to wall goodies!
We were going outside to the yard, I made sure I was walking with Adam through the yard as we were greeted by the other six guard dogs. Now, don’t get me wrong, I love dogs, I liked these ones too. But, there is no way I would even walk near the gates on my own, they sort of look at you as if to say, “If you weren’t with Adam, we would eat you”. I’m sure the dogs licked their lips when they saw me coming! Quite frankly I got the vibes loud and clear thanks guys and girls. There has been a new dedicated storage area built for the body panels, and a little further along there was a decent sized storage that could hold about eight to ten cars, Adam opens up to reveal benches stacked with engines, gearboxes, drive trains and axles. We find the brake drums comparison we were after, and then we move onto a dedicated area where there is a rather special car that is being built in its own workshop. I say being built as the engine is going to be a 5.4 modern v8 engine under the hood, with the brake horse power to rival most super cars, to top that it has bespoke independent suspension being added to the front, I have never heard of that modification let alone see it. There are no towers or firewalls in the engine bay, the metal is all being fabricated just for this car, a real one-off . Nowhere near finished yet but it will be something else when it is – lucky bloke.
5.4 modern v8
bespoke independent front suspension
We looked around at some other cars and I got the background on them too, then we wandered back to the gates along with my four-legged furry escort. We sat back down in the office and talked more cars. At this point more customers came into the office to see Adam and we all chatted for a bit, we were shown his latest design for the 66 rear lights, LED versions behind the original lenses that looked epic. I will be having a set of them when I get to that point. I also managed to get a leaflet on the Evans Coolants. As I am a little worried about the over heating issues this is perfect timing, I have a PDF version here that you can read all about the Evans Waterless Coolant, or go to my “articles” section. It’s an impressive read that’s for sure. Again I will be having this in my car too when I get her going properly, if you have a Mustang that overheats, this will cure it. I have been doing my own research on this coolant as well, it looks impressive I feel the need for a review once it’s added. Lets face it, if Adam is selling this gear with the clients that Mustang Maniac has, then it has to be good. Sadly time continued to march on, and like all good things it was time for me to go home, but hey, “I’ll be back” as Arnie would say. That you can bet my car on!
I will be producing an interview article with Adam soon that I will put in my articles section. I’m sure it will be an interesting read when I get round to editing it that is.
My Car:
Well I now have the new set of brakes shoes all round and I took the front brake assembly apart, and added the pictures here, or go to the “Front Brake Drum Rebuild (part 2)”, under the photo’s section “Wheels & Brakes”. I have treated the backing plates with the Granville anti rust treatment. During the week I will add the second coats, this will leave me in a good position to reassemble them next weekend ready for more pictures. I have ordered some extra treats to my self from Frost, some VHT brake calliper spray in black to make the drums look nice, along with some Eastwood under-hood black spray which I will review later on as well. I may even get to put the booster back in next weekend too. That is if the weather holds out. As i need to use the Rust Cure today it was to cold outside. I prepared the backing plates outside and brought them inside to finish on the floor in the utility room. My ears are still ringing from the verbal slapping I got. Apparently you can’t put dirty car parts on a clean floor. In my defence I did clean them in the utility sink, which again is not acceptable either as I got the clean sink dirty. How is a man supposed to clean car parts if he can’t use the sink? I was then gonna take them into the kitchen instead to clean them, it was at this point I was offered a game of “you dare”. I had not heard this game for a while, last time I played a variation of this game called “just you dare”, I didn’t win that one either. Bearing in mind the wife lets me have my pocket money each month for my car, I decided to finish the clean outside and not attempt to play, “you dare”. Apparently this latest version of “you dare” with car parts now starts with the slow deep voice with hands on hips. I will look for these signs next time.
Hot tip for you, if you want to play “you dare”, don’t attempt to play it after your wife buys you parts for your car; this seems to tilt the odds against you.
