Good Ol’ Plan B

This weekend has been all about getting stuff off.

This weekend I am not sure what has come over me, I don’t know if it was the sunshine for most of the week and now it’s the weekend that got me in this mood. I think I have taken more bits of the car now than when I got it! The front valance is off (click here), the radiator valance is off, the hood catch is off (click here), the front drums are off again (click here) and then I started on the inside.

So the inside, has not got a headliner, no dash cover, no driver seat, steering wheel off, no rear parcel shelf and no dashboard again. The seat was removed as I needed clear space to get to the wires and under dash work. The seat frame had collapsed and my mate Will at Park Garage repaired it for me. The headliner, will be one of the last things I get for the inside. The dash is now out again so I can get to the wiper motor a lot easier. The wiper motor was burnt and melted, which I knew about when I went to look at the car and took a look under the dash. The bloke I bought it from said it wouldn’t take much to put right. Oh, how little I knew then. The fact this classic car restoration thing is supposed to be a learning curve for me turned out to be a reinforced concrete wall that I had run into head first just after I got the car. I now have manuals and I now have people in the know at Mustang Maniac who help me out with parts, advice I need and parts I should have but don’t even know it – yet. Sometimes it feels like trying to run up the playground slide in the wet! Don’t tell me you never don’t that as a kid. 🙂

What am I on about this weekend? I decided that the next job is going to be the wiper motor replacement, the fact the wipers are stuck half way across the screen annoys me and the fact I have not tidied up the wires since I re-wired her annoys me. The reason I have not tidied the wiring as I knew the wiper motor had to come out sooner rather than later, this weekend was that time. My research tells me it was going to be a difficult job so I put it off for as long as possible . At the Enfield Pageant I purchased some stubby spanners with this job very much in mind as well. Armed with my selection of spanners, screw drivers, pliers, various assorted ratchets & sockets, WD40, torches and just about anything for four bolts or three if I was lucky! The wiper motor is held to a bracket by three insulated bolts to a bracket. The bracket is held in place by four bolts. Two bolts at the top behind the dash and two at the bottom right up under where the brake pedal is located. Plan A: Wiper motor off, job done. Plan B: Bracket off not ideal but it won’t come to that.

So I sat down crossed legged on the floor pan and started to investigate. It was dark – torch (Snap On magnetic) sorted. It was very tight in there and I couldn’t see where I needed to go, extending mirror – sorted. 7/16ths stubby spanner to the inside of the bracket – nope! The arm of the back of the motor was sitting right on top of the nut I was trying to get too. Plan B was lookin’ ominous for implementation. Idea, Plan A/2, remove the arm then I could get to the bolts, I went to remove the nut on top, job done. Just had to lift up the arm of the motor spindle and I was in there. Nope, it weren’t gonna move. Poxy Plan B it was going to have to be. Remember what they said on YouTube – clips at the bottom and clips at the top. They will be a pain but can be done. There it was clip at the bottom, screwdriver in second attempt to open the clip success. I smiled. Then the top wiper arm pivot clip. What clip, there is no clip. So I cleaned the top up of grease and grime and repositioned the mirror. Moving the fingers to the top I felt it and my heart sank. A C-clip was on the top. It was turning quite freely and laughing in my face of concentration and patience. I tried long nose pliers and circlips pliers. No way, so I had to resort to improvised Plan B/2. This involved a weird contortion of the left arm and a small screw driver to lift the clip up on one side. But I had to have my other hand through the radio hole to hold the clip still from  spinning. So there I was hands in the dash head trying to look through a letterbox of a dash-board and a steering column jammed just under the collar-bone. Eventually after an unknown amount of efforts one side lifted up and then it pinged up into my hand. Ha, who’s laughin’ now then clip? There is no way that little swine that still has my flaring tool part is gonna have this bit as well. OK, so I bent it a bit but it was off, I straightened it with pliers and it is fine again. The wiper arms came of no problem after that, they were able to be moved quite freely once they were disconnected. Now the four bolts for the bracket top two were simple and the bottom two were a bit of a pain. To cut a long story short I have posted a guide on the process here, or go to the Photos – Inside Car – Wiper Motor 2 Speed Project. Once I eventually got the bracket out it was time to take it back to the man cave, I uncrossed my legs and then it hit me, cramp in my leg. I couldn’t stand up or get out the car, I had to spin round on my back an straighten the leg up towards the rear window with my head under the dash next to the brake pedal. The pain subsided and it was time to get out of the car. I was crossed legged for almost two hours according to my clock on the wall. I knew my legs were getting a bit numb but my concentration had taken my mind of it all.

The parts were taken back for photographing for the steps. Sunday I managed to get out the power assisted steering pump as well as this has a leak from the seal at the front of the pump, I will need a new one of these too. I have also got a set of photos for steering pump removal here, or go to the Photos – Engine Bay – Power Steering pump. So If your reading this Adam, I think you know what I need, a two-speed wiper motor, wiper under dash loom and a power steering pump for an Air Con fitting car. The wiper motor was worse than I expected, here is a couple of pictures of the damage to the wiper motor, other parts of the wiring loom were like this as well and can be seen in the original wiring pictures.

loom plug melted
loom plug melted
damaged and melted
damaged and melted

They don’t tell you in workshop manual give yourself a break to avoid getting cramp! The do’s and don’ts of wiper motor removal.

Do take a break, and don’t sit there too long with your legs crossed. Will I get the clip back on? I hope so and to be honest a bit worried about it, this time I will not sit crossed legged for too long, but I will keep my fingers crossed!

Quick links:

Wiper 2 Speed Motor Removal – here

Power Steering Pump Removal – here

UK Registration Plates & Dates – here

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Neglected blog and subtle hints

Don’t worry I am still here.

OK, I admit it I havent posted properly for a little while, two weeks actually. The word “post” is not in my good books with me at the moment. Let me explain, I have had the past week off as holiday, and I do use that term “holiday” very loosely in this update. I have been promising to replace our broken fence for the last 2 years now. But, I have had important things to do since then, like do my Mustang up! But my wife loves her garden as much as I love my car, the fact her prized climbing Hydrangea were getting damaged due to the fence being broken as it was swaying more than front row of a Barry Manilow concert. When the wind blows, the fence moves and bits break of, I get it in the neck and I promise to fix it, then I go on the car. I have been getting plenty of subtle hints though, let me take you back to Christmas just gone. When I was asked what I wanted for Christmas the standard response is, “bits for my car” or “tools”. Come opening prezzie time at Christmas I got some car bits, brilliant. Snap On vouchers, awesome. Then I got given few extra goodies that “I may like!” given to me in order; All Fat Max tools, hammer (OK I can use that on the car), small spirit level (can’t see how I can use that on the car, check the stance of the car? Nice thought though). General purpose hand saw for wood, (definitely can’t use that on the car, but I can change it, I will have to be careful how I phrase it!) Fine toothed wood hand saw, (now I was wondering what was going on.) Then came a long heavy object, yes, a 1″ Snap On breaker bar, Nope, it was a massive sledge-hammer. Now I can’t use that on the car, then the penny started to drop with the final little prezzie gardening gloves. OK, I had been saying that I need a sledge hammer to break the old concreate, I need spirit levels for the posts, I need saws etc. Last Friday we, or should I say, “I” had delivered nine panels, eight concrete posts, one wood post and a gate, three trellis, oh and post mix. Great, not. Saturday I was greeted with “we can paint the panels before we put them up”. To be fair it was a nice(ish) day and we had a laugh. So Saturday was a write off. Sunday, Mark came round to help put up the fence. He’s a good man, he works hard and is better with a shovel than I am. Well I am getting on a bit now, that’s my excuse anyway. We had fun getting the old spikes out, trying to work around the plants that can’t be dug up or it will kill them and trying to avoid tree roots. Sunday was a write off. Monday, Mark came back to finish the last two panels with me. It didn’t take too long. (Thanks to Mark for help on the fence, grand job mate). That left me with a part fence to cut down and gravel board to fit in the space. Then we had to go into town, on the way back we got some door furniture for the gate. Monday was a write off. Tuesday was about cutting the trellis to fit inside the concrete posts and hang the gate. Tuesday was a write off. That evening the wife was printing out some lesson plans and my printer decided to produce a collection of drive rollers and cogs out the front with half the paper. This was greeted with panic as the lesson plans needed to be done. Wednesday morning we checked the net and found a printer we liked. So off we went to get it. We got to the store which was empty and we were pounced on like a lion that hadn’t been fed for a few days. I brushed them away and looked at the printer, not bad, but the replacement cartridges were only £10 cheaper than the poxy printer. Are the manufactures having a laugh or what? Do they fill the cartridges up with mermaid tears or what? Anyway, we found one we liked and took it home. I went on the car when we got back to prep ready getting the drive shaft out and backing plate off for the brakes. Two hours later it was out and the brake plate as well. that evening the printer works well after a lengthy performance to set it up. Thursday I went to see Adam at Mustang Manic, I had a great laugh with him and got a complete hand brake kit for the car and a couple of drive shaft oil seals. A great day. Friday I spent all day cleaning up the plate and drive shaft with anti rust treatments. Great day. Today I put the backing plate and brakes together, put the drive shaft back in and got some of the Hand brake or Emergency Brake in place. Epic day.

So as you can see I have been busy, the wife is pleased with her fence and has been in the garden pottering about. I have been on the car for the last couple of days and will be again tomorrow. I will post a photo set of the drive shaft and rear brake build. I have added a review of my Metal Works tap and die set, which can be found under the Tool Reviews or click here for a quick link. I will post again very soon.

Am I forgiven?

Heres a little teaser of what I have been up to!

drive shaft being removed
drive shaft being removed

Note: I used all the tools I got for Christmas putting that fence up, these women are cute, but I don’t do subtle I just need to be told. oh, she did! Come to that I have used my tools from Snap On too, I don’t need to be told to use them though. 🙂

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Hat trick…

So its Sunday night, and I am thinking about work again. What prodded these dark thoughts? The weather again. Saturday was a good day as the sun was out, cold but the sun was definitely there. Today it has been raining, this stopped a fair bit of play on the car as the wind chill made it feel positively Siberian. But the hat trick this evening, it’s snowing! I couldn’t believe it. It had been locked in my own little world tweaking my blog and responding to a few emails that I had lost track of time. I hadn’t looked out the window, I hadn’t gotten out of my chair or moved from my screen.  At work you are supposedly to have a five minute break every hour from your screen. At home do we? Nope, not me. I was to busy preparing my next review or news on what I have been up to, the time flies by and I’m getting tired. Now I have realised the time, I started to get my stuff ready for work and look out the window, that’s when I noticed the snow is starting to settle. I dare say that the journey into work will be chaos, there will be idiots on the road who think that their 4×4’s are invincible. I have news for you people, the car you drive has rubber tyres like mine, if you hit ice you will skid, just like me. I’m starting to get stressed about it already. This is not a good sign. I need a holiday, a month after Christmas and it seems like half a year ago.

The car, this weekend I have taken the brake drum off and posted pics of that under the photos section, or you can click here. I have sorted out the man cave again as it was getting in a mess. To cold to use filler, to cold to spray and with the amount of rubbing down I have to do I can’t have the door shut with all the dust flying around. So a bit of a non event Sunday. I mentioned earlier I was doing a review, that was for a Snap On torch I have. You can find it under the Accessories section, or click here for the quick link.  I also put a real quick review of some soft jaws for my vice, that can be found under the Tools section by the Stanley vice, or click here.

Lets hope the weather improves here and also the USA gets over their bad weather too. Then we can all get on with doing what we like doing, in my case working on my car. The worlds climate has just mental, I just can’t remember it ever being this mad.

Thanks to everybody who has left comments this week on my blog, it really does make it all worth while to think that somebody has enjoyed a read with me. I appreciate it.

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Sunshine brings a smile

What a day! The sun was out and I was out – in the man cave and then the garage!

The predicted snow didn’t arrive, and I can’t say I was disappointed, but I was smiling. There was blue sky, the birds were singing and there was a beautiful sound of a 80 toothed Snap On ratchet hard at work!  I decided to remove the Brake Drum and backing plate to get it cleaned up ready for the new parts. I have taken lots of pictures and quick step by step process of what I have done. I was not to happy this morning though, I heard the postman, I run to the door and got a bill. Not the hammer I’m, just a bill. I was going to give somebody grief on Monday morning, but changed my mind and brought the day forward to today. I called the company, polite – but the bloke was not the shiniest spanner in the tool box should I say. Anyway, I explained the hammer hadn’t turned up and I was expecting it two days ago. He looked on his system and found that my hammer was awaiting a restock. They never emailed me to tell it was out of stock, to make it worse he couldn’t tell me when it was going to be back in stock either. Their advertising states, always in stock – Failed, they also say next day delivery – Failed. So I suggested that he should give me a refund as I aint happy. Fair enough the refund came through about an hour later, but I am looking forward to giving some negative feedback, oh yes! So as the wife was going out she asked if there was anything I needed as I think she felt sorry for me. To which you can probably guess the response – a hammer? We phoned a local company that specialises in tools, they had some in stock which I duly reserved. The wife picked it up and brought it back after her shopping. It was also cheaper than eBay! I got it in my hand about 1/2 hour  before I actually needed it. Perfect timing. The smile just got bigger.

The Brake unit removal was a good piece of work today, The whole brake unit is now in my man cave ready to be cleaned. If you want to know what a fully rusted set of drum brakes looks like on a 66 Mustang click here, or go to the Photos section/Wheels & Brakes. This was Part 1 to remove the drum, Part 2 will be to remove the old bits and clean, finally part three will be the rebuild and refit.

What shall I do tomorrow? I reckon if the weather is nice I may finish of the Brake booster ready to refit, if it’s not I will clean the first part of the drum up. I just can’t plan anything thing with this weather. According to the news on this side of the “pond” the USA is getting battered by snow. Is it really as bad as they say?

removing the pin
removing the cotter pin
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Mustangs, Religion & Yoga!

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Do Mustangs and religion mix?

I am going to slightly bend a little unwritten rule I have set myself on my blog, I was never going to talk about religion or politics. The reason being I will invariably upset somebody which is not my intention at all, and I am trying to remain neutral, but this story needs to be told. Is the story good enough to warrant the bending of my little rule? I hope so, but you can tell me. Take this little story in the good nature it’s intended.

Before I get going I must say; I couldn’t care less about what religion you are or not as the case may be, and I couldn’t less care who you vote for. Your opinions and beliefs are yours, and it’s not for me to judge.

The date was a Saturday, the wife has taken the mother-in-law out shopping, and I am happy, time with my car. The weather is cold, but I have that sorted; t-shirt, jumper, coat and a Snap On winter hat (this hat looks a little like a dear stalker, or a WW2 fighter helmet). The hat is warm and even has little flaps by the ears that you lift up so you can hear better! (Make a mental note here about this hat.) Ok, so I may look like a tool, and I don’t mean like the tools in my Snap On tool chest either. But, my head stays warm and I couldn’t care less about what anybody else thinks about it. If you don’t like it – don’t look at it. Simple, yes?

So there I was I took out my tools to the car that’s in the garage and had lots in mind that I wanted to do. I was going to remove the brake booster, reservoir pot, as the bad weather has caused some surface rust to reappear again. After that I would take the slow punctured wheel off to get it repaired. As the car is in nose first and tight against the wall it’s a job to move around it. The situation was playing havoc with my mind, I wanted to push the car back, but I can’t because the tyre is flat, I can’t get the wheel off as it’s close to the wall. Not ideal but I will think of something, I usually do.

The brake booster is located in the back right hand corner of the engine bay as you look at it, directly in front of the driver on the fire wall. The sockets, spanners and ratchets were taken to the corner of the garage and I shoe horned my self between the gap of the fender and the wall. I’m not a little guy, 6′ 4″ tall and best part of 18 stone, such manoeuvres require military like planning to make sure that once I am in place everything is to hand and wont have to keep getting in and out. Spanners all lined up like soldiers, socket tray and ratchets all placed on my fender covers. An old towel was placed on the cowl to stop damage to the paint and rolling around. I undone the main brake line that comes out from the booster to main splitter, and the vacuum hoses. Two bolts hold the reservoir in place, this was removed with little effort. I was bending over and had a little torch to see what I was doing, as all good mechanics will tell you the way to hold a torch is in your mouth when in tight places. The brake booster is held to the firewall by a bracket that in turn is held in place by four screws behind it. To get to this bolts require yoga type positions where your wrist has to be virtually dislocated to get to one of the bolts at the bottom, it’s always the last one as I found out before, so I done this one first. The other three are fine to get off and easily accessible. Bolts off and stored on the fender guard. The next part is awkward. The brake pedal linkage is connected to the back of the booster via a small shaft and a safety clip at the end. This is slid between the mounting bracket points that has holes cut out in order to remove this bar and pin.

Picture the scene, I am now bend right over the car, the hood is up and I am wedged in the small gap that I can get into. The torch is in my mouth, the long-nosed pliers are in hand and the brake booster is in the other hand. The hat is on, I am gently maneuvering the booster around to take the weight off the locking pin, there is crunching on the gravel driveway. It’s the postman I assume, I am expecting a magnetic torch to be delivered for the very reason. I’m OK for now, it can wait. The pliers move in for the kill, they grip the exposed end of the clip, I start to pull it up. I’m murmuring to myself about how the clip does not have a father at this point, it was particularly difficult at the time. More crunching on the drive, the postman is going. I pay no attention. The pin is free and I am taking my time. “Heeellooooh, are you there” and a banging on the trunk of my car with a hand.

Two things I have an issue with here: One, of course I am here, I am wedged in a small place with torch in mouth. Two, somebody is touching my car, you weren’t invited to do so. I could assume, that me banging on you head with my 1/2inch spanner will not cause you to complain either. My car doesn’t look much at the moment, but neither does a Ming dynasty vase look brilliant, you don’t go round banging them either.

As I was taken by surprise I jumped, my body tells me to straighten, fine it responds. My head is now slammed into the hood by the hood spring, with the expletives that our fully flowing now, just like the blood from my left hand finger which was now jammed in the booster mount. The torch has dropped and has made a few clattering noises on the way down to the garage floor, the pliers have followed suite by lack of grip and the safety locking clip has now made a gentle tinkle to somewhere in the black hole void of the engine bay. I was not happy! In the process of me trying to emerge are as gracefully as possible I forgot the spanners were there and knocked a few of them onto the floor as well. Now I am seriously unhappy. Standing up straight I now, my hat is on the skew and almost have the ear flap covering my right eye like some sort of hairy eye patch. There at the end of the car was a bloke in his mid fifties standing on tip toe swaying trying to get a good look at me, he looked like some drunken Meerkat waving a sheet of paper at me. “Can I interest you in this leaflet, have you asked yourself some of these questions?” He got a response alright, I advised him that from thirty odd feet away I can’t read his leaflet and I don’t wanna read it. I was more concerned about stopping the blood pumpin’ out of my finger so I can straighten my hat. He did look a little bemused as to why I was a little curt with him to say the least as I was straightening my hat up.  There was a cold frosty few seconds were the cold lifeless stare of man should be enough to say, time to leave. Metaphorically speaking, tumble weeds rolled across between us, he said “Oh, OK I will leave it here for you”, with that put it on the trunk, gave it a little pat like some obediant dog and scampered off. Now I am mad. He touched the car again, and I had to find the bits. The torch was easy, that fell straight down and was still on. I managed to sort of slide down the wall sideways on and reach under to retrieve the torch. There are now light teeth marks in the torch rubber, if it were a steel one I would have sent the bloke the bill to have my teeth capped, I swear I would have chipped them. So now I had to look for the bolts and most importantly the clip. I could see it, right in the corner of the engine bay on the chassis member. I couldn’t reach it so I had to go and get the magnetic extendable pick up tool.  That could wait for now. So I resumed the new yoga position (that I just invented) called Mustang Forward Crane Position, this involves said maneuver before, butt pressed against a wall, bent over at the waist, arms in some weird position and your head jammed against a hood spring, but with an additional forty-five degree body twist to one side to get the locating bar out of a Brake Booster and pedal linkage. A couple of minutes later it was out.

I took the reservoir and booster back to the man cave, got the magnetic pick up tool and went back to the engine bay, only stopping to pick up the leaflet from the Jehovah Witness. To be fair if he had have been five minutes later there would be no issue. I would have politely declined his offer. I am not saying what I did with the leaflet, but I suddenly remembered that I must put the recycling bin out. The pick up tool was able to get the nuts and the locking pin fine. The tool seems like a luxury, but in this case I was glad I had one. The wheel came of no problem and the car is now sitting on an axle stand until the tyre is fixed. Erm, that also reminds me, I must give Will a call to let him know it’s on its way. Lol 🙂

So, does religion and Mustangs mix, not with me they didn’t, on that occasion anyway.

That was my story, I hope it was worth reading, as the whole thing is absolutely true. The hat? If it weren’t for my Snap On hat I would have had blood coming from my head as well, due to location of the newly defined yoga position.

Snap on winter hat - saved me from disaster
My Snap On winter hat – saved me from disaster

Review of Tuff Stuff Alternator

I have reviewed the Tuff Stuff 100amp alternator and custom bracket (link here), or you can find it under the Parts Section on the header bar. I have had a few hits in the search about this so I have decided to do review it.

If I get time I will add some pictures of the Brake Booster and it’s removal. If not I will add them during the week.

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