Clocking Alternators

When I first started the restoration of my car back in 2011 I had no working electrical parts at all when I bought the car. Firstly there was a fire under the dash were the nutter who owned the car before me had wrapped a fuse with tin foil for some reason. Secondly the original alternator had rusted up and I didn’t trust it. So the only option I could see was a replacement wire loom from American Autowire for the Ford Mustang. Their recommendation is to use a one wire alternator. The choice was limited at the time as a result, so the best option I found was Tuff Stuff. I purchased a standard v belt in chrome with a 100amp rating at the time.

Tuff Stuff Rear connections

Tuff Stuff Alternator

However there was a problem with the terminal for the single positive wire. The stud it connects to sits about 1/4″ away from the block even at the maximum distance on the standard alternator bracket. These pictures of the stud in the normal position for Tuff Stuff alternators.

Initially I had my alternator bracket custom-made to move the alternator much further away from the block with a longer belt to make it work and be safe.

This was fine at the time, but the step for the belt clearance was now in the wrong place which meant that the bracket was just a millimetre away or so from the edge of the belt. This occasionally rubbed as you can see below. I kept a very close eye on the belt for signs of fraying or any damage to the belt. None of which has happened as a result of this modified bracket I might add.

Later on while browsing the net I didn’t realise that the case on these alternators could be adjusted by ‘Clocking’ or ‘Indexing’. Basically this means that you can move the body case around to where you want the stud to be by moving the front fittings. Nowhere could I find a step by step guide on how to do it.

Note: not all alternators can be ‘Clocked’ and you should check before you try doing it.

The only thing I found was these instructions from Tuff Stuff. Note ‘point 7’ mentions the use of torque settings for tightening the centre pulley nut. Interestingly Tuff Stuff use both terms ‘Clocking’ and ‘Indexing’ in the same document.

Nowhere is this ‘torque’ setting documented on the Tuff Stuff website, so I contacted Tuff Stuff for their ‘help’ and advice via their message process, for what good it was. Their automated response said I would ‘get a response within twenty-four hours’. After a few days nothing, so I tried again with a different email address. They responded the next day where they just sent me the instructions above with no words within the body of the email. My response was immediate back to them, stating that I already found the document on their website and asked again specifically for the torque settings. Their response with the following:

On 4 Oct 2018, at 14:12, Matt Oliver <matt@tuffstuffperformance.com> wrote:

We use an air wrench to put on all of the pulleys here. Thank you for your business. Have a great day!

Matt Oliver
Tech Manager

Hardly helpful when they say you should “torque to settings” which they obviously don’t do themselves. Not exactly confidence inspiring by any shape of the imagination, not to mention poor documentation.

So, with the lack of information I decided to do it myself!

As I had already fitted the alternator, the process below also shows the removal. If you have a new alternator you can skip these first few steps on removing the alternator and go straight to the ‘Clocking‘ process below.

First things first is to disconnect the battery.

Disconnect the single wire from the back of the alternator. Remove the tension bolt for the alternator which fits inside the bracket’s slot gap. Then loosen the hinge bolt at the top for the alternator. Unhook the v belt and remove the hinge bolt fully, taking the weight of the alternator remove it to a work bench.

Figure 1

My research and a warning;

If you read some of the forums out there on this subject, they say that you can undo the four case bolts and move the back around then retighten. This saves the hassle of undoing the rotor nut. WRONG. This could damage the springs and brushes internal components within the rear housing. You should only clock/index the alternator by moving the FRONT housing part of the case only.

‘Clocking’ process – also called ‘Indexing’

With the alternator on its side we will need to lock the cooling fan in place. I used a long-handled probe between the fins and resting on the bench surface. A screwdriver could also do the job.

The fins are not evenly spaced, and you will need to find the best place to wedge your locking tool in place. This should be on the same side (left) looking from the front of the alternator when you are undoing the rotor nut counter-clockwise.

The best way to remove the rotor nut is to use an impact wrench. I used my cordless Snap-On 3/8 impact driver with a 15/16ths impact socket. It’s for this very reason that people incorrectly move the back part of the case around, just because it’s easier.

Holding as much of the unit still as you can, buzz the nut until it’s undone. Once the nut has been removed take out the locking bar you have used.

With the nut fully removed depending on your pulley type, (remove the parts one at a time, taking note of how they fitted together). Remove the spring washer next, then remove the v pulley from the face plate, followed by the polished face plate.

The final part is to slide of the fan itself. You will notice it has a key way cut out, but there is no key way on the rotor shaft itself, just a plain round shaft as shown. You can clearly see the uneven fan spacing here that I mentioned earlier.

notice the uneven fn spacing

There are four case bolts 5/16th which need to be loosened from the back of the case, I used a ratchet to break them free before using a cordless screwdriver to undo the rest. The bolts are quite long seated into the front half of the casing.

Once the four bolts are removed, hold the case together while resting the alternator on its back with the rotor facing up.

Gently separate the top from the stator (the black plates between the top and bottom half of the case). Lift up the top part of the case to a max of 1/4″ without disturbing the stator. Turn the front case by 90deg increments to where you need it to be. The pics I have marked below showing the gaps between the case during the indexing process.

Re-align the two halves of the case again and lower the top part of the case back down.

With the top is in place, hold the case together to stop it moving and turn the alternator onto its side again, finger tighten the four long case bolts back up. Spin the shaft to make sure that there is no snagging and spins freely.

Check that he rear stud is where you need it to be, perhaps do a dummy fit to the engine if required. Once you are happy with the location, tighten the case bolts back up. Do not over tighten the four case bolts, I recommend using the manual ratchet for the final tightening.

Spin the shaft once again to make sure it’s all still free spinning.

While the alternator was apart I took the opportunity to clean the case and the front sections. I was not happy to find bits of the chrome flaking of. I used Auto Finesse metal polish to remove the marks on the chrome and then Auto Finesse mint rims wax to seal the chrome.

I didn’t clean the spring washer or the back of the locking nut too much. The simple reason is that friction is required for the hold all the components on the rotor shaft.

Before

After

Before

After

Before

After

Refitting The Parts

At this point you could replace the pulley style if they is your intention to change the look or function to a Serpentine setup maybe.

Replace the fan onto the shaft first making sure the fins are facing backwards.

Next make sure the cover plate is fitted the correct way round with the dish section fitting inside the fan recess.

Next is the v belt pulley that will sit flush onto the face plate, again the raised section fitting into the recess of the face plate now.

Slide the spring washer into the shaft and into the v pulley recess. Finally the nut is fitted and finger tightened for now. Spin the rotor to make sure all is free and not snagged anywhere.

Now insert the locking tool you used earlier on the other side (right) between the fan blades to hold the section still once again. Now re-impact the nut clockwise back into place securely.

Remove your locking tool and recheck that the whole section spins freely again.

Refitting the alternator

Place the long pivot bolt and washer into the pivot section of the alternator and through any spacer required to align the pulleys up correctly to the lower crank pulley. Finger tighten the bolt for now into the engine block. See ‘Figure 1‘ above.

If you are mounting the alternator bracket for the first time, lightly tighten the bolt above the main crank pulleys to hold the bracket in place, but movable to locate the tension bolt.

Next insert the tension bolt and spring washer through the bracket slot into the alternator case. Slip the v belt over the pulley. See ‘Figure 1‘ above.

Pull the alternator to tension and tighten the tension bolt just enough to hold the alternator in place for now. There should be 1/4″ to 1/2″ movement up and down on the belt. I prefer the twist method for the belt, twisting the belt 90deg in the middle between pulleys.

Once you are happy then fully tighten the tension bolt, Pivot bolt and the bracket bolt if needed.

At this point I took the time to clean up the cables up before refitting them. Connect the one wire back to the alternator stud and tighten up. Reattach the battery connection.

Start the car and make sure that you are charging correctly and that the belt is not slipping on the pulleys.

At this point I tidied up all the cables around the solenoid, the battery cable to the alternator, the cables for the engine block and starter motor so it all looks neat and tidy again.

That’s it, all done and took three hours in total which included the cleaning, rewrapping of cables, photos for this walk-through and tidying up of cables. I also have to clean all my tools after I have used them. It’s all part of my OCD problem regarding my tool box. I intend to get the proper bracket and belt shortly, but it’s not important right now as it still all works.

As far as I know, this is the only guide for a Tuff Stuff alternator clocking. I hope it helps somebody else out there. Apologies for the more tech styled post, but I had to share it. 🙂

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Back On The Road

Now that the weather in the UK has changed from pretty dismal to a sunny week or so. It was time to get the Mustang out and get it all ship-shape and road legal. Since November last year my car has sat in the garage just waiting for a nice day out. The car’s MOT had run out at the beginning of December, which means that until my car passes an MOT I can’t get any road tax to allow it back on the road, all be it that the road tax is free as it’s classed as a historical vehicle.

Earlier last week I arranged with Adam at Mustang Maniac to get my MOT booked in on Saturday (just gone). Friday evening the car was given a check up, to make sure fluid levels were where they should be and that I had no leaks. There shouldn’t be as I check my car every other week at least.

Saturday morning had arrived and it was starting to get sunny as I backed the car out the garage. It was a strange feeling being on the left hand side and it took a few minutes to get used to it again. The drive was great going to the Mustang Maniac yard, dual carriageway and some country roads to enjoy. The worst part was the pot holes or should I say craters in the road that had not been fixed. I spent most of my time totally focused on tarmac, when there was some rather than the traffic. I arrived at the yard after a ninety minute drive and sat in the office chatting to Adam for a while. I “borrowed” this pic from The Mustang Maniac blog Park & Pic section.

I was given verbal instructions on how to get to the MOT centre along with my faithful Sat-Nav. I was given some banter by Yogi warning me that the “Test centre closes at three, best you get a move on”. So off I went to the test centre fifteen minutes away, I parked up and waited for the guys to take my little lady into the testing bay.

What seemed like hours later (but it wasn’t), the tester came out with a clean sheet MOT pass. It’s such a relief to know that all was OK and safe with the car. Walking out to my car there was a couple of admirers looking at her and asked me a few questions about how long it took to restore and where was it done etc. I noticed a tiny drip from the water thermostat housing that needed a little tweak with a spanner to reseal again when I got back to the Mustang Maniac yard.

Now I can look forward to the dozen or so car shows I have in mind this year. My journey home was not so nice due to nutters on the road that got me nervous, so much so that I intended to make a little fun post shortly about it. Anyway I got home safely and parked the car up ready for a clean on Sunday. The car was dusty from the dry weather so I decided to get the Snow Foam on the car for the first bubble bath of the year.

Of course a rinse, snow foam, wash, rinse and dry is not enough, so I needed to give her a little wax top up to keep her shiny. Oh and polish the chrome wheels, and the glass, and the chrome trim etc. I must say that she didn’t look any different after the wash to be honest, but at least I know she is clean again.

I’m ready and waiting to get to the car shows now.

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Protecting The Chrome Jewels

On a recent visit to a good friend of mine who also owns a rather nice and rare coloured Mustang Convertible I was shown around his latest collection of Mustang memorabilia where I spotted in middle of his (man cave) garage a dehumidifier. He went on to explain the benefits of it and I could feel the air was different to mine at home. that was it, I was sold on the idea and set about getting one. So I done a little research from various places and found these points where I have collated them and made them a little more readable, I hope. I have since seen references to classic cars with lots of chrome like mine as the “Chrome Jewels”. I quite like that sying in fact. Many storage companies of classic cars all have climate controlled environments.

Rust will form where the surface of the steel has air and water. The first step is to stop the elements reaching the steel, paint does the job pretty well, but even better is wax or similar coatings, or Waxoyl etc. Chrome is surprisingly porous and normally underneath the chrome plate is steel so it needs protecting. A covering of wax, ordinary car wax or Gibbs, will do the trick, it looks invisible, adds shine and protection. Don’t forget that a chrome cleaner is generally abrasive and removes any wax coating, by all means use it to clean, but it doesn’t protect the chrome.

Don’t get to hung up about the temperature vs humidity, as it’s often being mentioned to keeping humidity below 50% to stop rust, but it’s a bit more complicated than that and one of the keys is understanding about “dew” points. All air contains water and as the temperature drops that water tries to change back from a vapour to a liquid, that’s what causes rain, warm moist air pushed up by the weather cools and the water in that cloud becomes a liquid which is heavy and falls out of the cloud – rain. In your own home you see it as condensation around bedroom windows on cold mornings. It is around the window because that is normally the coldest part of the room.

There are 3 ways to fix condensation:

Heat the room so the air inside can hold more water.
Open the window (ventilate) in the hope that air coming in from outside will be dryer and therefore hold more water.
Use a dehumidifier to reduce the percentage of water in the air.

The theory of condensation effect is to take a can of cold drink from the fridge and put it on the table or work top. Even in a warm house you immediately see condensation on the can as the water in the air rushes to the can and condenses back into a liquid. This is the same principle as how a dehumidifier works, you present a cold surface to the air, the air in turn gives up its water which is then collected in a container. The fan in the dehumidifier keeps an airflow over the cold chilled surface so as much air as possible reaches the cold surface.

Back to my Garage; heating the space to about 20c works well (in fact any heat helps) because the higher the temperature the less the water has a chance to condense back to a liquid. This is why I fitted a radiator in my garage, much to the bemusement of my wife! unfortunately it’s not the complete answer though. Another example of the condensation is that you get condensation in a bathroom after a long hot shower even if the air temperature is 25 or even 30c. You could indeed heat a normal garage to 20c, the car would sit in there and not deteriorate, but even with insulation that is expensive way of doing it. Hence why the US “dry State” cars are so popular in UK as there is not much chance of the rust taking hold in the past.

I have done all the usual things; The heating and water boiler is in my garage and gives of heat to the room as the hot water passes through the pipes. I have insulated as much as possible, the walls are cavity filled, the ceiling has plenty of insulation up there and the all important plastic floor to stop the cold coming up through the concrete. The up and over door has brushes to keep the draft out and the back of the door has heat insulating sheets. That way I should then be able to keep the space at least 9c throughout the winter with no additional heating and that is obviously a big help.

On the other hand, when you open the garage door the same thing can happen on a warm moist day, the air rushes in and condensation forms on whatever is coldest part in there, that is mostly going to be your prized possession, your car. I found this rather good chart to show the relative ranges of humidity and what I am trying to explain:

So I have bought myself a dehumidifier. I have reviewed it here and is also under the accessory menu on the main bar. I wanted two things from the non-negotiable options. An option for constant draining and the low-cost of running it over 24/7 scenario. The options were a little limited for my modest budget. I managed to pick up a well rated PureMate PM412 for a modest cost of £120 reduced by sixty pounds from the recommended retail price. I also purchased a digital humidity gauge and left it in the garage for a couple of days to get a reading. There is a max and min scale for both the temperature and the humidity. The gauge is on top of the car in the middle of the garage.

The unit is compact and neat looking with a capacity of twelve litres a day. There is a digital read out and super simple to work and set up. The gauge above shows the first night was 45rh to a max of 50rh which I was super happy with.

The unit has a castor wheels and a recessed handle which is so easy to move around. There is a one meter length of tubing they even supply for the constant drain should you need it which I will of course. The ease of movement makes it ideal to shove out-of-the-way in the corner of the garage when working on the car.

The collection tray can hold one and half litres of water, and over night I think it was up to about a little under a litre. So I am having to empty it morning and evening now until I plumb it in. But, that is the unit settling the environment down then they should reduce considerably after a few days. It doesn’t matter if I forget to empty it as the unit will shut down when the tray is full.

removing the tray

some water collected over night

The power consumption os a max of 245w on full power, but as I only ran mine on a low setting it should work out quite economical to run especially as it will be on all the time. Has anybody else got any tips or tricks they would like to share storing their car over the winter? Please post a reply and we can all share the knowledge.

Roll on the spring so I can take the car out for a drive. I have an itch I can’t scratch when I can’t drive my car.

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My Misplaced Post

I have to confess that I scheduled a Merry Christmas and a Happy New Year post to be scheduled for the relevant big day so I didn’t forget. But, as I kept thinking 2018 to myself in my mind so that I didn’t make a mistake as I was scheduling the post, the opposite happened and I actually set the year for 2019 thinking that was in fact the next year. So my resolution for this year is; learn how to work the calendar function on WordPress. I appologise for that.

Resolution completed! Apparently I just have to put the correct year, simple really. Obviously not for a doughnut like me though! So I had time off over the Christmas break and went back to work on the Tuesday as did most people and by the afternoon I had filtered out the emails and got myself back to where I needed to be – thinking that I needed a holiday and asking myself; just where did the time go?

For christmas my wife spoilt me rotten and bought me a vast array of lotions and potions for the cleaning and maintaining of the Mustang. The selection was taken from a list that I had made for her in order to pick something from it. As she didn’t know which one to get so she bought them all, as well as an Auto Finesse Crew Bag to fit them all in. I must say that the “Crew Bag” is like a black hole with handles, it has so much storage space and easily the best bag I have, and I have a few now, trust me.

I will be reviewing them once I get to use them on here under my “Car Detailing Reviews” menu above. However the biggest surprise was the fact that my better half had listened to a conversation I was having with some retailers here in the UK for a classic looking fire extinguisher. Not any old fire extinguisher, oh no. I wanted one that looked old school but also did the job without additional damage. CO2 extinguishers can freeze electrical components with thermal shock, powder gets everywhere and creates a huge mess, water you can’t use on flammable liquids etc. So over the later part of the year I had been doing my homework. The best seemed to be HalGuard which is made in the USA, unfortunately not readily available over here in the UK. If anybody knows any different can they please let me know? Some of the benefits of this fire extinguisher are; no thermal shock, liquified gas gets to hard to reach places, no mess, rechargeable, recommended by aviation and many motor sports governing bodies, five-year warranty, oh it also comes in chrome! Nobody in the UK stocks or makes anything similar that has such good ratings or looks remotely like it should be from the ’60s. In the end, due to costs, I had all but given up on the idea. My wife had other ideas and picked up where I left off and ordered one from the USA. Inevitably there were all sorts of issues trying to get it past our wonderful HMRC customs people who obviously had nothing better to do other than check on fire extinguishers, maybe the could concnetrate on illegal immigrants a bit more like the ones hiding in the back of lorries maybe? Anyway, import duty, standard charges, handling fees etc. were a joke which added significant costs to the item. They had it impounded for a couple of weeks before they eventually released it to my wife mid December, by which time she was starting to panic a little. But, she got it and all credit to her. Once I had opened it and I asked “how?” I was told all about the horror story and the customs episodes.

Between Christmas day and the New Year’s day I wanted to fit it. There are additional brackets you can buy like, roll over cage mounts, under seat, quick release flat mounting etc. I already had an idea where it was to go; in the footwell on the passenger side. I waited for a clear dry day and got my car out into the cold air where I started to look for the best place to mount the new (essential) accessory.

The extinguisher needed to be off the floor, but low enough for the fresh air vent door to be fully opened just under the dash. The kick panel is made of a fairly thick plastic and the bracket has lots of holes for various mounting positions. I decided to use them all in order to spread the weight of the extinguisher so the screws don’t pull out of the plastic or distort it. Using the larger slot I held the bracket in place while I finalised the position and made sure it was straight.

The Dremel was the tool of choice as it was small and neat in order to create a small pilot hole ready for the screws, two larger style ones at the top that are also polished which would be seen, the remaining screws were smaller headed ones also polished. Once the holes were marked up I could fit the bracket properly.

The extinguisher was put into place and the belt clamped up then I took a step back to admire a fire extinguisher that I think looks good and will do the job should I ever need it, which I hope I never will.

The car was cleaned up, the mat was put back down and then I polished the chrome extinguisher to remove any finger marks and refitted it. I think the look goes well with the car, it can be easily accessed, it’s easily seen from outside and I can relax a little when I’m out on the road now.

Something that I hadn’t considered which is an added bonus, it looks good when the interior lights come on too.

I hope you all had a good well-earned Christmas break and I hope you all have a prosperous New Year.

P.S. Another resolution: I must blog more regularly!

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Social Media Reflections

I should start with my head held in shame for not posting for two months. I apologise and I know it’s a bad way to treat your followers and readers. To my own self defence though, there hasn’t really been much to do on the Mustang over the winter that I can write and tell you all about it. I would like to say a “Thank You” for the emails about the look of the new blog, they have been very positive to date and I appreciate all of your comments. In the mean time I haven’t t been sitting around doing nothing over these last couple of months, oh no. I have started to spread my wings or is it; drift my tyre smoke, into other areas of Social Media. Now I must admit I am not a great fan of Facebook and all the waste of time posts along the lines of “share this post if you have dark hair”, “share this post if you write with your right hand”, “so and so is playing ping-pong and wants you to send them the golden ball” or “I have just got up and I am eating my breakfast”, type of stuff. It drives me mad in fact so I tend to keep away from that side of it. But, I do realise that it’s an important tool to keep in contact that just can’t be ignored. My reflections on Social Media have now prompted me to jump in rather than dip my toes as it were. As a result in that thought logic I have started my Instagram account which can be found here, or cut and paste this link into your browser: https://www.instagram.com/onemanandhismustang/?hl=en. Search for “onemanandhismustang” if you want to find me that way on there.

If that wasn’t enough, I also started my Pinterest account which can be found here, or again cut and paste this link to your browser: https://uk.pinterest.com/onemanandhismus/ Search for user “onemanandhismus” if you want to find me that way on there too.

You will know the accounts are me because the Gravatar (Logo) badge I use is the Mustang Tribar on the blue background that matches my car.

The Instagram account should (in theory at least) allow me to post pics that I like from the car shows or other places that I attend, providing I have a signal of course. The Pinterest account on the other hand will be more of a save and share pics type of account, for all things Mustangs and the other female in my life, the legendary Marilyn Monroe. Please feel free to follow me on the accounts and I will follow you back, it’s only fair of course. Message me or do what you do on these platforms as I am a little new to it all at the moment.

In the mean time I have been making regular trips down to Mustang Maniac to see what has been going on down at the yard and enjoy the company of the guys while getting dirty and helping out where I can. Adam very kindly got me a surprise gift, he managed to track me down a rare almost mint condition 1966 Mustang Sales Brochure. I have scanned it as well as created a PDF document and shared it above in the menu “Articles/1966 Sales Brochure”, or click here for the hyper link. I have been after one of these brochures for a long time and this is the real deal and not a copy. I was so chuffed with it that I couldn’t speak for a while. Thinking about it – maybe that was the plan? Seriously though, it’s amazing and has now been stored away very carefully.

When the weather has been nice I have rolled out the Mustang out of the garage and given her a much needed clean to get rid of that pesky layer of dust on the paint job which is hiding under the dust cover. Why? Because I can and it’s a tenuous excuse to wax it again and see glorious reflections in my paint job. I also wanted to build up a nice few layers of wax as much as I can before the new car show season starts. Well that was my excuse and I’m sticking to it. A little while ago on the blog heading menus, I started a new section called “Car Detailing Reviews”. This is going to be used for the products that I use, or have used with my personal reviews on those products, which I have purchased with my own hard earned money. Some have been amazing while others not so. The recent additions that I have finally gotten around to writing up about are; Meguiar’s “Gold Class Carnauba Plus” wax, click here for that review. Here are a couple of pics to tease you a bit on that review.

roof wax on

roof wax some off

I also have been looking for a good quality product for my Magnum 500 chrome wheels to keep them in tip top shape without damaging the polished surfaces. I found a product called “Mint Rims Wheel Wax” by Auto Finesse, click here for that review, with a couple of pics to get you going.

The wheel wax was on a special offer at the time, so I purchased another of the Auto Finesse range “Mercury Metal Polish”, for that review click here to see what I think of that product. A pic or two from the review.

Finally a question.

I have had a couple of requests to be a guest writer on my blog. Nothing wrong with that of course, and it could be good. But, when I responded back via email they didn’t want to give me any details and just wanted to post on my blog. Is it not courtesy to let the owner of the blog know what you are going to post about or not? I appreciate this blog has a limited appeal as it’s (mostly) about Mustangs, the last thing I want to do is have a post on the there about the latest Nike shoes or the benefits of whistling with one finger in your ear! Any thoughts on how this “guest blogger” process works? I would be grateful to know.

Hopefully my next post won’t be so long a wait!

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Before & After

I have had some emails saying why don’t I do a before and after photo set of the restoration? Then I got to thinking as to why I hadn’t up till now. There was no reason, so this post may be cheating a little as there is nothing new here. But what is new is the fact they have never been compared side by side before. As I didn’t start my blog until a year after I bought the car, some of the earliest pictures don’t exist as such, during that time I had re-wired the car for the first time, managed to fire the car up, got the locks working (sort of), painted the trunk section and interior floor pans. Obviously if I had of known I would be doing a blog at that time, I would have documented it all much better than I have done. However my early work was re-done once the car had got to Mustang Maniac. Under their supervision and help it would be done “Properly” as Adam told me. So in effect you are indeed seeing the restoration from scratch, all be it not as bad as it was. I suspect that I would be playing catch up to keep on top of the car all the time to keep it looking good, especially with the original route I was going to take, ie; the amateur way.

Body Work:

Rebuilt Back End:

left quarter

no lights and fuel tank out.

Underside:

This was the old underseal, dirt and what ever else was squirted on there. Welded, ground down, filled, sanded down, painted with red oxide and painted with proper underseal and satin black paint.

from inside the trunk

Doors, Roof and Sides:

new door

right quarter

rear glass removed

daunting start

Rebuilt Front End:

battery tray plate

new door

Interior:

Inside was originally treated with POR15 for rust protection. This was later removed and proper sealant applied at paint and then primer and top coats. The last step was the Dynamat sound proofing, before the carpet that is.

left different angle

Rear back

left side with prep sprayed

Engine:

The story here was that I wanted to go sort of modern with the silicone look. As I knew I wanted a blue look to the car I went for the blue silicone and the blue spark plug leads. I went of the idea and eventually swapped them for the revised black and chrome look. The spark plug leads were changed at the last month as was the valve covers. The cable routing went through a number of variations until I was happy with it at that point. Rewire of the car was the first job as I had to see if the engine started, which it did on the second turn of the key after twelve years of standing years. Pretty impressive.

Brake booster in location at the very back right hand corner

prep for intake removal

Transmission:

unable to even see the grease nipples.

box end

Steering and Suspension:

finger tight fittings

steering box end of column

old shock right side

right

Brakes:

Even the brakes look as good as the outside of the car. The front drum brakes were replaced with disc brake conversion for stopping power and safety. The brake servo was original from the factory but was upgraded to dual system, again for safety.