Front End Fixes

The guys at Mustang Maniac have been busy welding up new plates to the inner wing and replacing the top cap plates to the fender from the cowl area. This little plate is quite a critical part of the car structure. To remove it without being on a jig will cause the car to bend at the firewall, in effect making the car sag in the middle. Although I had painted the areas and left the offending holes unpatched Yogi has taken a big chunk out and welded a completed new piece back in its place, just to be sure. The welding has been ground down and ready for more protective red oxide.

The steering linkages are the concentration this weekend as I am a little frustrated about having all the parts over my bench. Yes, I know I can move them, but it also prompts me to do something about it. So the plan was to remove the Gibbs Brand, not that you need to, but I Wanted to clean it up again to remove a few little pockets of grease I had missed around the valve mechanism. I applied the degreaser and with a clean white cloth to see where the dirt came from. Once I was happy with the parts being clean and dry I started the tedious masking up of the areas not to be painted. First of all was the rubber sections, and nothing else as everything was going to get a good coat of red oxide primer over it. I found that carrier bags on the larger parts inside the masking tape areas is a quick and easy way to protect the areas not to be painted. Only a small amount of tape is needed to hold it in place. I applied a blob of poster tack into the screw in sections to stop the paint getting in. Once it has been sprayed pull it out and throw it away.

The spraying of the red oxide primer was a little slow to dry due to the weather not being its best. But allowing coats to thoroughly dry before giving a second layer. I also sprayed the idler arm sections and the steel pipe from the valve as well at this point as they are quite small.

With the red oxide dried the next task was to mask up everything that was not going to be satin black painted. That was going to be the valve area and the main ram. To save the valve area complicated masking up I used a vinyl glove over the part and pulled it towards the accurate masking I had done earlier, to secure it in place was a simple wrap of tap around the wrist section. You only have to turn it inside out to re-use the glove with no wastage! The satin black paint dried a lot faster now as the sun was coming out and warmed the man up to an acceptable temperature.

The final part once the black had dried to was to reverse mask up ready for the silver spray. The smaller parts didn’t need to be masked again as they were going to be a single colour. Unfortunately the silver is taking hours and hours to try even though I used thin light sprays to build up the colour it is still a little tacky. I was hoping to add the pipe work to it today but the cool weather has put a stop to that. Rather than ruin the paint I decided to leave that till next week.

I would like to share a final photo of how I am supporting the ram and main steering bar while it all dries. Yep, I know it looks a bit naff, but it works.

steerpaint14

Review:

I have added a tool review for the Makita GA454530KD Angle Grinder here, or go to the Tools Review Menu and find it there. This was the replacement for my unbranded grinder that caught fire on me a few weeks ago. What do I think of it? Find out by reading the review. You can also click on the picture to go to the review!

makita2

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A Change of Scenery

After time at work we decided to go away for a few days to give ourselves a change of scenery and a break. We booked some real nice hotels we liked the look of. We stayed in Surrey, London and Windsor. During our stop overs I was dragged around Kensington Palace, Hampton Court, Windsor Castle and a couple of boat trips up and down the Thames. All were very good except Kensington Palace which I thought was a complete rip off. In fact I would say my Man Cave was more luxurious with the Mustang posters about the place than the dodgy postcards they were flogging in there. The London hotel was brilliant and I couldn’t ask for more. I was especially pleased with the breakfast for some reason; I could have what ever I wanted and however much I wanted, I got my monies worth. I was such a good boy that I surprised myself being dragged around the shops, in the hot sun not moaning and just carrying what ever was bought. It was like a camel in the desert, I got bought drinks and ice creams most of the day and I carried on humpin’ the bags about as normal again. I have taken lots of photos and thought I would post a few on here to see what people think. I’m no photographer but I like to take pictures, hopefully they look OK. And yes, I am ashamed to say that I did look like a tourist in my own capital city. *shakes head slowly*

I have been busy doing bits on the car, like finishing the wire wrapping with tape, sanding the valance etc. I have also paid a visit to Mustang Maniac to get more Gibbs Brand Lubricant and smaller bits for the car. There will be a review of the Gibbs Brand Lubricant soon, trust me you really do want to try this stuff inside the home too. I have every intention to replace the car door hinges this week, but I will have to see how it goes as I have a few jobs lined up for me from the wife, like finish the tiling in the downstairs cloakroom, finish some painting in the utility room, finish the flower beds I started etc. Notice a pattern here?  It’s funny because I don’t leave half a job on the car unfinished. But as my darling wife puts up with a lot from me I don’t mind doing a few jobs I started a couple of years ago, as long as it don’t interfere with Marts Mustang time that is. It may be a coincidence that unfinished jobs started at around the same time I got my Mustang.

I have been busy making another home-made tool, this time it’s a headlight spring tool. To hold the headlight bucket in place there is a fairly strong spring that has to be pulled to the bucket to hold the bulb in place. I have seen pictures of this tool but I have not managed to buy one. So I thought I would make one, this was pretty simple to be honest as it was a thin flat head screw driver I heated up and bent the tip over in stages with my blow lamp. I think it looks quite good! I bet the company didn’t know they now make specialist Ford Mustang tools as well!

I have added the review for the Sealey VS402 Vacuum Brake Bleeding Kit under the Review Menu – Tools, as I have had a few looks at the page under construction, so I thought I better finish it off!

Quick Links:

Home made Headlight Spring Tool – click here

Sealey VS402 v2 Vacuum Brake Bleeding and Testing Kit – click here

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Home Made Tool

Recycled wiper to a useful tool

This only going to be a short post, reason being that last week I was working on the wiper motor and fixing it to the car. This post is related to that. The motor worked fine and all was well except that I didn’t have the correct tool for the bezel at the time. So I decided that I would have a go at making one when I had this idea to make it out of the old wiper I was about to throw out. I had previously used the rubber from this old wiper to replace the rear wash on my other car as that one had split. I was in two minds if was going to post this or not so I thought why not. If I didn’t like it I could always delete the post I suppose. I have written up the details on how I made this epic work of art/tool. The link below has the photos I took after the spectacular piece of engineering had taken place. I wasn’t sure it was going to work but I am pleased to say, (can you guess?) it did work and passed with flying colours. I was so pleased with it I even sprayed it black again to make it look good even though it now sits on my tool chest. It’s no Snap-On quality tool, but if I need a mark two I’m not sure what to improve apart from the materials maybe. This was the first real “tool” I have made since I left school a good few years ago. They don’t teach you these things which could be useful, but there again they didn’t know I was going to own a classic Mustang. Nor did I, But I wished I would, that one wish did come true. There was a fair amount of money I did throw down those wishing wells when I past them!

Has anybody else made a tool for a particular job, around the house, car, shed or garden?

The full article can be found under: Reviews Menu – tools – Home Made Wiper Bezel Tool

Quick Link: Home Made Wiper Bezel Tool click here

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It’s in the can

Keepin’ the stock look

What is he bangin’ on about? Yesterday I spent a few hours down at Mustang Maniac where I was talking to Adam about my next project and what I needed, that project being my wiper motor. It turns out that my two-speed motor is like trying to find mermaid tears in the ocean. It seems a total nightmare, but Adam is on the case so I will just have to wait and see what happens. While I was down there I also took my power steering pump and we had a look at the issues, the main one being that the pump is more interested in squirting fluid out the seal than it should be pumping out the back into the steering ram! It turns out that the last Air Con version pump was fitted to another car and I was going to be without. But that wasn’t a problem for Adam as he said “I will swap the “cans” over for you, it will be better than a new one.” This entailed taking the old case of my pump, and putting it straight onto the new upright filler tube version.  The correct pump was found with the in line fittings and we went off to the workshops with a couple of pumps and the usual escort of guard dogs. I was told that the fitting for the pulley was an “interference fit”, this was new one on me. It turns out that interference fit is where the bore is microns smaller than the shaft and so its a real tight fit, no key ways are used.  The special tool was found and I was shown how to do it. There is no way that any of my tools would have done it without damaging the pulley wheel or damaging the case. Watching intently the process took no more than twenty minutes which included me saying “hang on, I want a picture of that”. The cans were swapped over, an I still have the original case and tag under the hood from the original factory fit and not a reconditioned one. How’s that for customer service? I have added the full process to the existing guide, click here, or go to the photos, Engine bay – Power Steering Pump project.

Fitting the tool in place
Fitting the removal tool in place

As we were walking around I was shown around the new additions to the yard. I was shown a customer car that was a complete nightmare that was purchased in good faith, but turned out to be a mess and was in need of some serious TLC. Speaking to Adam he will post his set of pics on the blog when he gets a few minutes. There is also some news he will post about a car he has just bought. I was going to spill the beans but you will just have to wait and see on his blog what it is. It’s a little bit special shall we say.

I got round to bleeding the front brakes today and I can say – I have a pedal. Ohhh, yeah baby! I press the pedal the drums stop, the fluid don’t come out. The pedal don’t go all the way down to the bulk head now and there is resistance. I started off with the Sealey vacuum tool, (review to foloow very soon), then when the final air was out the tried and trusted pipe in a pot method was to be used. All I can say is thanks to the wife who sat there pressing the pedal to command. I did say it will only take two minutes, but as I have a clock in the garage I was constantly reminded of how many minutes had elapsed since she got in the car. The funny side is that as I have no seat in the car, all I could see was a pair of eyes looking over the top of the door sill when I got back up to top the reservoir up again. I wasn’t laughin’ much, honestly darling. Next Weekend I will put more fuel in the car and reverse it out of the garage and drive it back in.

That will be a big day for me if it works, I may just have to get a beer out to celebrate or I will be crying in my beer!

Quick links:

Power Steering Pump Project, click here.

Just in case you need the blog address, I have the link to the right or click here:  http://mustangmaniac.org or go to my Mustang Links Tab.

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Snowed in (again)

Losing valuable Mustang time.

Another weekend with rubbish weather. It’s snowing pretty hard today so there is no way I was going to get to do any thing either on the car or in the man cave. I wanted to get that wheel off and get the slow puncture fixed. I could push her out to get access to the wheel, the problem would be trying to push her back in again in the snow. One false slip and the trunk would have a new rear spoiler in the shape of my two front teeth. Not good!

I did get out to the man cave for a little while to have a tidy up again. I decided to have a rearrangement of my tool chest with the new tools I got for Christmas. They all have a new home now and lined up like soldiers. Am I the only sad person that does this to make their tool box nice and neat, or do I need help? While in my man cave I noticed some birds looking for food and not having much luck. I must admit I tend to spoil my little feathered friends, I do an extra slice of toast in the mornings and break it up for them if I have toast before I go to work. Given the choice of plain bread or toasted, the toasted bits always goes first. As it was so cold I came in and done a couple of slices of toast, broke it up and put it on the bird table for them. It soon went, I do worry about them, as we have this little understanding, I feed them and they don’t try and use my cars for the local avian cesspit, sometimes they breach this understanding, so the next day they go hungry, they know the rules!

As I couldn’t do much I decided to finish up my heater plenum work write-up. I had taken some photos but that was before I decided that I was going to do this blog. The pictures still shows what a bad way it was in and then the finished results. You can see the process and why I had to do it all under the “Photos, Heater Core Issues & Repairs” or click here for a quick link. There is also a mini review in there for the heater case seal kit.

Lets hope the weather improves so I can get out there and do some worthwhile work on my car again. If I hadn’t of got my Coupe in the garage when I did it may have looked something like this!

Mustang-in-snow

The fact I have posted for the third time this weekend shows just how frustrated I am, in an automotive way of course.

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Eau de Mustang

It’s freezing, and small flurry of snow flakes which didn’t come to a lot, but I know it was cold. The down side is that the work I wanted to do more work on my bumper stone guards, it’s looking like I will have to wait till the slightly warmer weather. I doubt that the Dinitrol body filler will set very well in -2degrees let alone trying to put rust treatment on or spray some undercoat. The tins of spray were sold cold the balls inside didn’t want to move, I know that feeling all to well today. (Sorry ladies, but it was cold). Nevertheless I still went out to play cars. I took a selection of sockets out with me and opened the garage. Then it hit me; Eau de Mustang. That unmistakable odour of old metal, slight hint of super octane petrol (due to the fact I have no exhausts at the moment) & underseal coating. Perhaps I should approach these plug-in air freshener people to create a mans version, Mustang, BBQ, Fry Up and Pub. I’m sure it would be a big hit. That classic car odour is the smell that all petrol heads love, it’s loved almost as much as the delicate smell of perfume from a loved one once they have left the room. (Did I really just say that? Note to self: Must man up on these posts!) It also means that I have to put a ventilation brick or three in my garage wall in the summer and nicer weather decides to arrive.

I digress,  I went out to look under the car a tighten up anything and everything that looks like it needed tightening around the transmission without going mental of course. The garage floor was almost as cold as me, I managed to find a couple of nuts that needed quarter turn to nip up properly. There was the return ATF connection coming from radiator that needed a turn as well, that was after I had to go and get some spanners.

Yesterday I posted that I had a new oil/drip tray, that was put in place as well under the transmission to see if there are any more episodes of my Mustang scenting her ground. Time will tell. My slow puncture has slowed a little, but it will need taking to me ol’ mate Will to have a little look for me.

I have posted my swaging tool review here (or look under the Tools Review in the header bar). From my stats on this blog, I have had searches for, how to use swaging tool and review of swaging tool etc. So as it was cold and I had done what I wanted to do today on the car I thought I would write-up the review. Hope you like it or find it useful.

Come on Summer!

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Took my crimping tools away with me!

Why did you take the tools with you? Did I hear you ask, OK perhaps you didn’t then!

Anyway, I had been working away for a couple of days and stayed in a great hotel. As I was on my own (Billy no mates), It gave me time to work on blog in the hotel room, I know I should be drinking beer etc. Moving on, as a result of the time on my own I could work on the latest review of the American Autowire (AAW) Crimps that compliment the American Autowire Upgrade kit I install and reviewed. The crimping tools review is found under the “Tool Reviews” button and the Wiring Loom is found under the “Part Reviews” button now located on the home bar at the top.

Or click the hyper links for the reviews of the AAW wiring loom here, for the AAW Crimp tools here.

I took the tools with me as I find it a lot easier to write about them when they are to hand, plus the fact they are only small and didn’t take up to much room. See, there was a logical explanation 🙂

Not long now for Christmas Day, I will be looking forward to a nice break over the holidays and get a few hours in on the car. Maybe Boxing Day would be ideal. I have no intention of going to the sales, unless there are some Mustang bits in it for me!

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Bonus weekend

Well I have been tidying the man cave up and getting ideas in my head in order to review or comment on. The fenders were a tiny bit tacky but workable. Not sure if that is what Carplan Tetroseal mean by dry. I removed the shower curtain from under the fender and rolled it up.

Tip: If you are going to spray I use a shower curtain that are real cheap to buy and spray on that, the spray wont go through as its water proof!

I have added the review of the Ring Solar Battery maintenance charger here and another book not a manual this time; Mustangs 1964 1/2 – 1973 review here, or you can get them from the menus to the right. Take a look and leave a comment or put in a request. I have added another forum page to enable you to put requests in for things I could review, thats if I have them of course or will be getting them.

I will probably try to get the fenders on next weekend and get the front grill sections ready for rubbing down and filling.

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Hello world!

Welcome to the inner sanctum within my own little world that revolves around a 1966 Ford Mustang v8 289 Coupe Auto.

This is my first attempt at writing a blog, a written and pictorial history of my project Pony car.

My aim is to give you an update on how things have gone, and what needs to be done. Like all these things it all depends on the money. The restoration is on a budget, and yes, that budget was breached months ago. The car is not in a road worthy condition. It looks a bit of a mess at the moment. But look past the various colours of paint and the missing bits and you will share my vision; she will be Epic.

I plan on writing about my experiences: things I have bought, and things I have found out. I want to write a review of the products, tools and anything I can think of that may help others. This site is for the enthusiast, those who are thinking of doing it and those who are just curious.

Please feel free to let me know your thoughts, things you would like and things you would rather not see. This is a learning process for me just as much as the car is itself.

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